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Caterpillar 3406 — Replace Thermostat

Repair & overhaul

For the Caterpillar 3406, from the Caterpillar operator's manual.

Applies to: Caterpillar 3406

Procedure

  1. Remove the hose clamps and the radiator hose from the thermostat housing.
  2. Remove the thermostat housing from the engine block.
  3. Remove the thermostat from the housing.
  4. Replace the seal located inside the housing and the gasket.
  5. Install a new thermostat in the thermostat housing and install the thermostat housing on the engine block.
  6. Install the radiator hose and tighten the hose clamps.
  7. Start the engine and inspect for leaks and proper operating temperature.

Specs & values

  • Thermostat opening temperature: 180°F (82°C) bench test in atmospheric pressure.
  • Thermostat should be fully open at approximately 197°F (92°C).

Full service-parts list: Caterpillar 3406 →

Source: Caterpillar operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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