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Caterpillar 3406 — Remove and Install Fuel Injector

Repair & overhaul · Fuel Injector Nozzles

For the Caterpillar 3406, from the Caterpillar operator's manual.

Applies to: Caterpillar 3406

Before you start

  • Do not overtighten. Use a torque wrench. Overtightening or undertightening can cause fuel nozzle and engine failures.

Procedure

  1. Clean dirt from around valve cover and remove the cover.
  2. Disconnect the clip and lead wire from the glow plug.
  3. Remove the fuel injection line at the valve housing. Immediately install plugs in the fuel line nuts to prevent dirt from entering the fuel injection line.
  4. Remove the valve retainer nut, and nozzle assembly.
  5. To install: screw the valve body into the nozzle assembly.
  6. Insert the nozzle assembly and valve body, as a unit, into the precombustion chamber.
  7. Install the retainer nut and tighten to 55 lb. ft (71 N-m).
  8. Connect the fuel injection line and tighten. Install clip and lead wire to the glow plug.
  9. Install the valve cover.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Install the retainer nut and tighten to 55 lb. ft (71 N-m).

Full service-parts list: Caterpillar 3406 →

Source: Caterpillar operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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