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Caterpillar 3406 — Check Glow Plugs

Testing & diagnosis · Starting Aids

For the Caterpillar 3406, from the Caterpillar operator's manual.

Applies to: Caterpillar 3406

Procedure

  1. Disconnect the wire lead from the glow plug terminal on the HEAT-START switch.
  2. Install an ammeter with a capacity of over 75 amps, in series, between the disconnected lead and the terminal on the HEAT-START switch.
  3. Turn HEAT-START switch to HEAT.
  4. Observe the ammeter. Each 12 volt glow plug draws approximately 12.5 amperes. The ampere draw of one glow plug multiplied by 6 will be 75 amps, the total ampere draw of the glow plugs in the engine. A
  5. If a defective glow plug is indicated, disconnect one glow plug lead at a time.
  6. Turn switch to the HEAT position. Observe the ammeter. Reconnect the lead.
  7. The glow plug that does not change the reading on the ammeter, when the switch is turned on, is the defective glow plug.

Tools required

  • ammeter with capacity over 75 amps Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Each 12 volt glow plug draws approximately 12.5 amperes.
  • Total ampere draw of the glow plugs in the engine is 75 amps.

Full service-parts list: Caterpillar 3406 →

Source: Caterpillar operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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