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Caterpillar 320C / 320C EXCAVATOR GNG — Fuel Injection Pump - Remove

Repair & overhaul

For the Caterpillar 320C / 320C EXCAVATOR GNG, from the Caterpillar service manual.

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Before you start

  • Keep all parts clean from contaminants.
  • Contain fluids and dispose according to local regulations.
  • Do not rotate the engine after the fuel injection pump is removed.

Procedure

  1. Ensure engine is top center on number one piston. Refer to Testing and Adjusting.
  2. Remove bolts (1) and washers securing cover (2) to engine front housing.
  3. Remove access cover. Note timing marks on fuel injection pump drive gear and idler gear.
  4. Scribe line across front plate (3) and mounting flange for fuel injection pump (4).
  5. Loosen fitting (5) for oil line (6).
  6. Remove oil line (6) from nipple (7). Cap openings.
  7. Use lifting sling and hoist to secure fuel injection pump. Weight is 13 kg (29 lb).
  8. Remove bolt (9) and washer from cylinder block.
  9. Remove four bolts (10) and washers securing fuel injection pump to front housing.
  10. Remove fuel injection pump (8). Gear and mounting flange remain with pump.
  11. Ensure old gasket material is removed from all mating surfaces.

Tools required

  • 9U-6124 Universal Metric Socket Set Amazon
  • 9U-6128 Universal Metric Socket Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Fuel injection pump weight 13 kg (29 lb)

Source: Caterpillar service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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