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Caterpillar 320C / 320C EXCAVATOR GNG — Fuel Injection Lines - Remove and Install

Repair & overhaul

For the Caterpillar 320C / 320C EXCAVATOR GNG, from the Caterpillar service manual.

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Before you start

  • Keep all parts clean from contaminants.
  • Cap or plug all openings to prevent fuel system contamination.

Procedure

  1. Remove bolts (1), washers, and clamps (2) securing fuel lines to inlet manifold (3).
  2. Disconnect fuel injection lines (4) from fuel injection nozzles (5). Cap openings.
  3. Disconnect fuel injection lines (4) from fuel injection pump (6). Cap openings.
  4. Remove fuel injection lines (4) from engine.
  5. Loosen acorn nuts (7) securing fuel return line to fuel injection nozzles.
  6. Remove one bolt (8) and washer from clamp securing fuel return line to intake manifold.
  7. Disconnect fitting (9). Remove fuel return line (10) from engine. Cap openings.
  8. Place fuel return line (10) on engine. Connect fitting (9) to fuel injection pump.
  9. Install washer and bolt (8) through clamp to secure fuel return line to inlet manifold.
  10. Install fuel return line (10) to fuel injection nozzles. Secure with acorn nuts (7).
  11. Place fuel injection lines (4) on engine.
  12. Connect fuel injection lines (4) to fuel injection pump (6).
  13. Connect fuel injection lines (4) to fuel injection nozzles (5).
  14. Tighten nuts for fuel injection line to torque of 25 N·m (18 lb ft).
  15. Install clamps (2), washers, and bolts (1) securing fuel lines to inlet manifold (3).

Specs & values

  • 25 N·m (18 lb ft) fuel injection line nuts

Source: Caterpillar service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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