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Aurora Generators — Generator & Load Power Cable Connection

Installation · Main Breaker / contactor assembly, neutral and ground bars

From a Aurora Generators service manual covering: EGSC100ASE, EGSC200ASE, EGSC400ASE, EGSCA100ASE, EGSCA200ASE, EGSCA400ASE. Check it applies to your exact model before use.

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Before you start

  • Power conductors may have voltage present that can cause severe personal injury or death. De-energize all power or control circuit conductors before beginning work.
  • Improper power cable connections can cause excessive heat and subsequent equipment failure.
  • Use extreme care to keep contaminants out of the ATS equipment when making the power cable connections.

Procedure

  1. Connect the generator power cables to the generator lugs on the contactor assembly.
  2. Connect the load power cables to the load lugs on the contactor assembly.
  3. Connect the generator neutral cable to the generator neutral lug on the neutral bar assembly.
  4. Connect the load neutral cable to the load neutral lug on the neutral bar assembly.
  5. Connect the generator and load ground cable to the generator and load ground lugs on the ground bar assembly.

Specs & values

  • Wire sizes: 100A #2 AWG - 300 MCM (1 cable per phase); 200A #2 AWG - 300 MCM (1); 400A 2/0 AWG - 500 MCM (1) or 2/0 AWG - 250 MCM (2); tighten cable lugs to torque identified on the label affixed to the unit's door

Source: Aurora Generators service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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