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Allmand — Cylinder Assembly

Repair & overhaul · Hydraulic cylinder

From a Allmand operator's manual — check it applies to your exact model before use.

Before you start

  • Be careful not to damage seals and o-rings on edges or holes in cylinder tube.
  • Inspect and remove burrs and sharp edges before reassembly.

Procedure

  1. Place rod seal (3) into groove inside cylinder head; lips of seal must face inward.
  2. Install wiper seal (2) with lip facing out and flush with top of cylinder head.
  3. Install wear ring (7) inside other end of head.
  4. Place o-ring (5) with back-up washer (4) in groove on outside of head; washer on rod side.
  5. Lubricate wiper seal (2) and rod seal (3); slide head carefully onto shaft.
  6. Place o-ring (8), piston seal (10) and piston wear ring (11) in grooves on outside of piston.
  7. Slide piston onto threaded end of shaft and install lock nut (12).
  8. Lubricate seals; slide piston and head into cylinder tube and insert wire retaining ring (14).

Specs & values

  • Tighten lock nut (12) to 300 ft. lbs. on swing, bucket and stabilizer cylinders
  • Tighten lock nut (12) to 375 ft. lbs. on lift and dipperstick cylinders
  • Place seal (3) and piston seal (10) in 120°F water to warm seal

Source: Allmand operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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