Service parts for the TP-5631
Grouped by system, with how many of each the parts manual calls for.
Fuel system
1 requiredPrices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.
Specifications
Ratings spec sheet not in our library yet — see the documents below.
Maintenance & consumables
| Item | Spec | Capacity | Part # | Interval | |
|---|---|---|---|---|---|
| Air filter | — | ||||
| Fuel filter | Fuel inlet | ADV-5815B-A | Amazon eBay | ||
| Oil filter | — | ||||
| Battery | — | ||||
| Belt | — | ||||
| Coolant | — | ||||
| Oil | — | ||||
| Spark plug | — |
Common questions
Which fuel filter part number does the Kohler TP-5631 take?
The Kohler TP-5631 uses fuel filter part number ADV-5815B-A.
Troubleshooting
59Fault codes
| Code | Meaning | Cause | Remedy |
|---|---|---|---|
| Overcrank | Overcrank — Shutdown occurs after 45 seconds of continuous cranking; shutdown occurs after 75 seconds of cyclic cranking (crank 15 seconds, reset 15 seconds, crank 15 seconds, etc. for a total of 75 seconds); shutdown occurs after 15 seconds if engine or starter will not turn (locked rotor) | ||
| Overspeed | Overspeed — Generator set shuts down immediately if governed frequency exceeds 70 Hz (2100 rpm) on 50 and 60 Hz models | ||
| Low Oil Pressure | Low Oil Pressure — Shutdown occurs approximately 8 seconds after fault; fault occurs when engine oil pressure drops below specified limit | ||
| F1 | Fuse F1 (3-amp) on the controller circuit board protects the engine and controller circuitry | If the generator set will not crank or accessories will not work, and the battery/connections appear okay, one of these fuses may be blown | Replace fuse |
| F2 | Fuse F2 (3-amp) on the controller circuit board protects the engine and controller circuitry | If the generator set will not crank or accessories will not work, and the battery/connections appear okay, one of these fuses may be blown | Replace fuse |
| F3 | Fuse F3 (15-amp) on the controller circuit board protects the engine and controller circuitry | If the generator set will not crank or accessories will not work, and the battery/connections appear okay, one of these fuses may be blown | Replace fuse |
| V7 | Fuse V7 on the AC terminal block (TB2) protects the controller meters and lights | If the controller lights and meters are not functioning, check the condition of the V7, V8, and V9 fuses | Replace fuse |
| V8 | Fuse V8 on the AC terminal block (TB2) protects the controller meters and lights | If the controller lights and meters are not functioning, check the condition of the V7, V8, and V9 fuses | Replace fuse |
| V9 | Fuse V9 on the AC terminal block (TB2) protects the controller meters and lights | If the controller lights and meters are not functioning, check the condition of the V7, V8, and V9 fuses | Replace fuse |
Symptoms & remedies
| Symptom | Cause | Remedy |
|---|---|---|
| Generator set will not crank | Weak or dead battery | Recharge or replace; check battery charger operation. Check battery charging circuit (circuit breaker, module, and wiring), if equipped. |
| Generator set will not crank | Reversed or poor battery connections | Check connections |
| Generator set will not crank | Fuse blown in controller | Replace fuse |
| Generator set will not crank | Defective starter/starter solenoid | Test function |
| Generator set will not crank | Defective start/stop switch (master switch) | Test function |
| Generator set will not crank | Generator master switch in OFF position (attempting start-up from remote switch) * | Move master switch to AUTO position |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Incorrect fuel | Replace fuel |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | No fuel | Add fuel; check fuel control circuit |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Clogged fuel filter (gasoline models only) | Replace fuel filter |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Air cleaner lever in the wrong temperature position (6.5 kW models only) | Place air cleaner lever in correct position for winter or summer starting (6.5 kW) |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Air cleaner clogged | Clean and/or replace |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Weak or dead battery | Recharge or replace |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Defective fuel pump (gasoline models only) | Check fuel pump for function |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Defective fuel valve or (gas models only) | Check fuel valve for function |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Defective antidiesel solenoid (gasoline models only) | Check antidiesel solenoid for function |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Defective carburetor choke (gasoline models only) | Check function of carburetor choke |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Defective fuel regulator (gas models only) | Check function of fuel regulator |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Faulty ground (--) connection | Clean and tighten ground connections |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Faulty spark plugs | Replace (and regap) spark plugs |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Defective ignition system | Check ignition coil, module, and wiring |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Loose spark plug wire connection | Check spark plugs wires |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Insufficient fuel pressure (gas models only) | Check fuel pressure |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Engine malfunction | Troubleshoot engine |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Defective cold weather starting aid | Check cold weather starting device |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Low oil pressure shutdown switch | Check oil level, oil pressure, and check switch for function |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Carburetor adjustment incorrect | Adjust carburetor |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Carbon build-up on cylinder heads | Service cylinder heads |
| Generator set cranks but will not start, starts hard, lacks power or operates erratically | Incorrect engine timing (signal) | Check air gap of ignition pickup |
| No AC output | AC circuit breaker in OFF position | Place circuit breaker in ON position |
| No AC output | AC circuit breaker tripping because of overload | Reduce load on generator set |
| No AC output | AC circuit breaker tripping because of short circuit | Correct cause of short circuit |
| No AC output | Voltage regulator fuse blown | Replace fuse |
| No AC output | Internal generator problem | Contact distributor |
| Low output or excessive drop in voltage | Generator set overloaded | Reduce load |
| Low output or excessive drop in voltage | Engine speed too low | Check governor |
| Low output or excessive drop in voltage | Faulty/misadjusted voltage regulator | Check voltage regulator adjustment and/or test voltage regulator |
| Low output or excessive drop in voltage | Internal generator problem | Contact distributor |
| High output voltage (or high frequency) | Loose voltage regulator connections | Check connections |
| High output voltage (or high frequency) | Governor misadjusted (high frequency) | Check governor |
| High output voltage (or high frequency) | Faulty voltage regulator | Check voltage regulator adjustment and/or test voltage regulator |
| High output voltage (or high frequency) | Internal generator problem | Contact distributor |
| Generator set stops suddenly | Low oil pressure shutdown | Check oil level, oil pressure, and switch for function |
| Generator set stops suddenly | Out of fuel | Add fuel |
| Generator set stops suddenly | Overcrank shutdown * | Reset controller. If overcrank fault reoccurs, troubleshoot generator and/or controller |
| Generator set stops suddenly | Fuse blown in controller | Replace fuse. If fuse blows again, troubleshoot controller |
| Generator set stops suddenly | Engine malfunction | Troubleshoot engine |
| Generator set stops suddenly | Overspeed shutdown * | Reset controller. If generator set overspeeds again, troubleshoot generator and controller |
| Generator set stops suddenly | Overvoltage shutdown (if equipped) * | Troubleshoot generator and controller |
| Generator set stops suddenly | Generator master switch in OFF/RESET position * | Move switch to correct position (RUN or AUTO) |
| Generator set stops suddenly | Emergency stop switch activated (local or remote) * | Check reason for emergency shutdown; reset switch |
Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.
Parts
13| Part # | Description | Qty | System | |
|---|---|---|---|---|
| 273705 | Run Relay Kit | 1 | Run relay kit | Amazon eBay |
| A-222654 | Emergency Stop Kit (microprocessor controller) | 1 | Emergency stop kit | Amazon eBay |
| A-227600 | Hourmeter | 1 | Hourmeter | Amazon eBay |
| A-273936 | Juego de contacto en seco de diez relés | 1 | Dry contact kit | Amazon eBay |
| ADV-5815B-A | Fuel inlet | Fuel filter | Amazon eBay | |
| G-291739 | Overvoltage Kit (With Microprocessor Controller Only) | 1 | Overvoltage kit | Amazon eBay |
| A-256452 | Jeu de contacts secs | 1 | Service part / kit | Amazon eBay |
| A-256472 | Common Fault Relay Kit (with microprocessor controller only) | 1 | Service part / kit | Amazon eBay |
| A-258782 | Remote Annunciator with 14-Relay Dry Contact Kit (with microprocessor controller only) | 1 | Service part / kit | Amazon eBay |
| A-273945 | Juego de contacto en seco de relé sencillo | 1 | Service part / kit | Amazon eBay |
| A-292887 | Alarma audio/visual | 1 | Service part / kit | Amazon eBay |
| ADV-5815A-B | Weather housing louvers (air inlet) | Service part / kit | Amazon eBay | |
| ADV-5815C-A | Exhaust muffler location | Service part / kit | Amazon eBay |
Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.
Available documents
Service manual — tp5631 (Kohler)
This page was generated from the 1 manufacturer document above by automated extraction; every figure shown is copied from one of them. How the data is compiled.