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Kohler RDC2 Generator Set

The Kohler RDC2 is a generator set powered by a Kohler CH740/CH1000 engine. It holds about 1.9 L (0.5 gal) of oil.

0.0725 L
Displacement
1.9 L
Oil capacity
3
Document types

How to read your Kohler serial & model number →

Specifications

ControllerRDC2
Oil capacity1.9 L
AlternatorKohler PowerBoost (2-pole, Class H insulation)

Engine

Kohler CH740/CH1000
Oil capacity1.9 L
Displacement0.0725 L
AspirationAir-Cooled
Rated speed3600 rpm

Maintenance & consumables

for the Kohler CH740/CH1000
ItemSpecCapacityPart #Interval
Air filter find
Fuel filter find
Oil filter find
Belt find
Coolant
Oil

Common questions

What engine does the Kohler RDC2 use?

The Kohler RDC2 is powered by the Kohler CH740/CH1000 engine.

What is the oil capacity of the Kohler RDC2?

The Kohler CH740/CH1000 engine in the Kohler RDC2 has an oil capacity of 1.9 liters.

What alternator does the Kohler RDC2 use?

The Kohler RDC2 uses a Kohler PowerBoost alternator. It has 2 poles. Insulation class H.

Troubleshooting

23

Fault codes

CodeMeaningCauseRemedy
Current A High WarningOver Current ParalleledPress AUTO or OFF *
Frequency High WarningOver Frequency ParalleledPress AUTO or OFF *
Frequency Low WarningUnder Frequency ParalleledPress AUTO or OFF *
Reactive Power Low WarningLoss of Field ParalleledPress AUTO or OFF *
Real Power High WarningOver Power ParalleledPress AUTO or OFF *
Real Power Low WarningReverse Power ParalleledPress AUTO or OFF *
Voltage L1-L2 High WarningOver Voltage ParalleledPress AUTO or OFF *
Voltage L1-L2 Low WarningUnder Voltage ParalleledPress AUTO or OFF *
BusDeadLiveThe bus is measured to be dead when one of the generators is supposed to be supplying voltage to the bus (closed contactor)Bus metering V9A and V9B connections to V9 of paralleling protection harness are connected incorrectly.
BusLiveDeadThe bus is measured to be live when no generators are connected to it (both contactors open).Bus metering V9A and V9B connections to V9 of paralleling protection harness are connected incorrectly.
CfgModelNumThe two generators that are intended to be paralleled have incompatible model numbers.Incorrect configuration of one of the generators. Different generator types. The paralleled generator sets must be the same kW model. (i.e. two 14 kW or two 20 kW models.)
CfgSysVoltThe system voltage of the two generators intended to be paralleled is not the same.One of the two generators is incorrectly configured. Intermittent connections on RBUS network wiring.
ErraticSigThe power metering on this controller gives a signal that is not consistent with the system configuration. Reversing the power direction does not resolve the problem.Bad wiring to the CT. Too much tension on wires from the CT to the controller.
LossOfComAPMThe Automatic Paralleling Module has stopped communicating on RBUS. (An APM was detected on the RBUS network but is no longer communicating.)APM is unplugged. Primary controller is powered down. Check the battery connections. See previous page for more information. Intermittent connections on RBUS network wiring. Check RBUS communication connections.
LossOfComm2The primary controller has lost communication with the secondary controller. (A secondary controller was detected, then communication was lost.)RBUS disconnected, secondary controller battery disconnected, updating firmware in secondary controller, or intermittent RBUS connections.
LossOfFieldThis generator has absorbed more than 25% reactive power (magnetic excitation current) for 20 seconds Generator voltage on this generator is not calibrated correctly. Generator voltage on other generator is not calibrated correctly. Bus voltage on this generator is not calibrated correctly. Bus voltage on the other generator is not calibrated correctly.
MeteringOkThe generator has verified that the metering is connected correctly and that the direction is consistent with expected power direction. Status message indicates that the CT is connected to the generator correctly.
MeterUnknownThis generator does not know if the metering is connected or the orientation of the connection. This means that the generators can’t share load accurately until this information is known.System commissioning and startup not yet complete. See the APM instructions.
NoCurrentThe generator has applied load (using the other generator) and has observed no current on the power sensing inputs.The CT is not connected to the controller. The output leads from the generator do not go through the CT in the correct direction. See the APM instructions.
SyncFailureThe generator has been attempting to synchronize for over 2 minutes without success.Generator is hunting. Advanced speed control settings need adjustment. Load is changing frequently to disturb the online generator.

Symptoms & remedies

SymptomRemedy
Battery acid splashes in the eyesImmediately flush the affected area for 15 minutes with large quantities of clean water. Seek immediate medical aid.
Battery acid on skinFlush the affected area for 15 minutes with large quantities of clean water and seek medical aid if necessary.
Battery short circuitsDisconnect the battery before generator set installation or maintenance. Remove all jewelry before servicing the equipment. Use tools with insulated handles. Remove the negative (-) lead first when disconnecting the battery. Reconnect the negative (-) lead last when reconnecting the battery.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

6
Part #DescriptionQtySystem
GM77569Original RDC2Service part / kit PartsGeek
GM90230Figure 1-23 Coolant Fill (24RCL shown)1Service part / kit PartsGeek
GM90304Revised RDC2Service part / kit PartsGeek
GM92075Figure 1-24 Coolant Fill (30RCL and 38RCLB shown)1Service part / kit PartsGeek
GM93357Figure 2-2 Block Heater1Service part / kit PartsGeek ironwing $187.70
GM95500Battery charging diode harness field kitService part / kit PartsGeek

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime
Standby

Available documents

Installation manual — Controllers tt1589 (Kohler)Installation manual — tp7007 (Kohler)Installation manual — tt1589 (Kohler)Installation manual — tt1636 (Kohler)Installation manual — tt1647 (Kohler)Reference — TT1628 (Kohler)Service manual — 14 20 RESA Operation (Kohler)Service manual — 4f53249c-825d-4340-a887-aac9199ce897 (Kohler)Service manual — sb752 (Kohler)