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Kohler KDI 2504 TM Generator Set

The Kohler KDI 2504 TM is a 36.4 kW Diesel standby generator set powered by a Kohler KDI 2504TM engine. It operates at 60 Hz. It holds about 11.5 L (3.0 gal) of oil, with a maximum ambient rating of 35 °C. The set weighs about 300 kg (661 lb).

36 kW
Standby
3.2482 L
Displacement
11.5 L
Oil capacity
3
Document types

How to read your Kohler serial & model number →

Typical fuel consumption for 35–40 kW Diesel generators →

Compare with other 35–40 kW Diesel generators →

Service parts for the KDI 2504 TM

Grouped by system, with how many of each the parts manual calls for.

Belts

1 required

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

FuelDiesel
Frequency60.0 Hz
Standby power36 kW
Prime power33 kW
EmissionsTier 3
Oil capacity11.5 L
Max ambient35 °C
Dry weight300 kg

Engine

Kohler KDI 2504TM
Displacement3.2482 L
Rated speed1800 rpm

Maintenance & consumables

for the Kohler KDI 2504TM
ItemSpecCapacityPart #Interval
Air filterexternal cartridge—1000 hr
Fuel filter—500 hr
Oil filter—250 hr
Battery—250 hr
BeltIntake manifold hose (air filter - intake manifold)ED0024405540-S500 hr Amazon eBay $504.60
Coolantinterior radiator cleaning—1000 hr
Coolant filter—
Oil11.5—250 hr
Spark plug—2 hr

Compatible filters for the Kohler KDI 2504TM — cross-referenced via Donaldson. Options to verify against your serial number, not confirmed for this exact unit.

  • Air filter: Donaldson P600975 Donaldson P608533 Wix 49276 Baldwin PA5451 Wix 49275

Service intervals

1
ItemActionHoursMonthsNotes
oilChange500 hrMinimum 500 hours oil change interval

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
FuelNo 1 Diesel (US) - ASTM D 975-09 B - Grade 1-D S 15 and No 2 Diesel (US) - ASTM D 975-09 B - Grade 2-D S 15, S 500 for mechanical models onlyASTM D 975-09 B

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

How many kW is the Kohler KDI 2504 TM?

The Kohler KDI 2504 TM is rated 36 kW standby.

What engine is in the Kohler KDI 2504 TM?

The Kohler KDI 2504 TM is powered by the Kohler KDI 2504TM engine.

Is the Kohler KDI 2504 TM diesel or gas?

The Kohler KDI 2504 TM runs on Diesel.

How much oil does the Kohler KDI 2504 TM take?

The Kohler KDI 2504 TM has an engine oil capacity of 11.5 liters (12.2 US quarts), per the manufacturer specification sheet.

What is the prime power rating of the Kohler KDI 2504 TM?

The Kohler KDI 2504 TM is rated 33 kW prime, against 36 kW standby.

What is the dry weight of the Kohler KDI 2504 TM?

The Kohler KDI 2504 TM has a dry weight of 300 kg (661 lb).

Which air filter part number does the Kohler KDI 2504 TM take?

The Kohler KDI 2504 TM uses air filter part numbers Donaldson P600975, Donaldson P608533.

Troubleshooting

6

Symptoms & remedies

SymptomCauseRemedy
Warning YELLOW light turn onEngine ECU has detect a malfunctionsContact REHLKO authorised workshops
The engine does not startSulphated battery terminals corrodedClean the battery terminals
Air suction in fuel systemContact REHLKO authorised workshops
Clogged air filterReplace with a new filter
Clogged pipesContact REHLKO authorised workshops
Intake or exhaust system cloggedReplace with a new fuse; if the problem persists, Contact REHLKO authorised workshops

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing. Full Kohler KDI 2504 TM troubleshooting guide (19 entries) →

Parts

3
Part #DescriptionQtySystem
ED0024405540-SStandard alternator belt (trapezoidal)Belt Amazon eBay $504.60
ED0024405560-SPoly -V belt heavy environmental conditionBelt Amazon eBay $179.95
R06-7890123Spark Plug1Spark plug Amazon eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Available documents

Engine spec — KDI Power Unit (Kohler)Engine spec — KOHLER-KDI-diesel-engines-SPE-33514104601EN-A-2 (Lombardini)Owner's manual — KDI2504 TM EN (Kohler)Owner's manual — OM KDI 2504 TM EN (Kohler)Owner's manual — Owner Manual KDI 2504 TM Rev 11 (Kohler)Owner's manual — tp6970 (Kohler)Service manual — KOHLER-engine-KDI2504TM-OPM-ENService manual — TP-6971-3-23-WOM-SEM-Engine-KDI2504TM-2 (Kohler)Service manual — kdi2504tm-engine workshop-manual (Kohler)Service manual — tp6971 (Kohler)

This page was generated from the 10 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.

Full service, cheapest listings

Priced items from this model's own parts manual.

Belt ED0024405540-S$504.60
1 priced item$504.60