HomeCummins/OnanCummins/Onan YH

Cummins/Onan YH Generator Set

The Cummins/Onan YH is a 30 kW Gasoline and Gaseous Fuel standby generator set powered by a Chrysler H135 engine. It is available at 110 V, 190 V, 220 V, 115 V, 200 V, 230 V, 120 V, 208 V, 240 V, 127 V and 139 V, Three Phase-phase. It holds about 4 L (1.1 gal) of oil and 18 L (4.8 gal) of coolant, with a maximum ambient rating of 40 °C. Starting uses 1 group-29 battery.

30 kW
Standby
4.0 L
Oil capacity
1
Document types

How to read your Cummins/Onan serial & model number →

Specifications

FuelGasoline and Gaseous Fuel
Standby power30 kW
Oil capacity4.0 L
AlternatorCummins/Onan YHB/YKH Hydrastar
Voltage options110 V, 190 V, 220 V, 115 V, 200 V, 230 V, 120 V, 208 V, 240 V, 127 V, 139 V
PhaseThree Phase
Battery groupSAE NUMDEr 29ONF
Battery quantity1
Coolant capacity18.0 L
Max ambient40 °C

Engine

Chrysler H135
Oil capacity4.0 L
Coolant capacity19.0 L
Rated speed3600 rpm

Maintenance & consumables

for the Chrysler H135
ItemSpecCapacityPart #Interval
Air filter1000 hr find
Fuel filter300 hr find
Oil filterrust preventive oil300 hr find
Belt300 hr find
Coolant filter500 hr find
OilChange the oil and filter at the intervals recommended in the maintenance table.50 hr

Common questions

What is the power rating of the Cummins/Onan YH?

The Cummins/Onan YH is rated 30 kW standby.

What engine does the Cummins/Onan YH use?

The Cummins/Onan YH is powered by the Chrysler H135 engine.

What fuel does the Cummins/Onan YH use?

The Cummins/Onan YH runs on Gasoline and Gaseous Fuel.

What is the oil capacity of the Cummins/Onan YH?

The Chrysler H135 engine in the Cummins/Onan YH has an oil capacity of 4.0 liters.

What alternator does the Cummins/Onan YH use?

The Cummins/Onan YH uses a Cummins/Onan YHB/YKH Hydrastar alternator.

Troubleshooting

22

Fault codes

CodeMeaningCauseRemedy
HI ENG TEMPHI ENG TEMP lamp lights. Engine shuts down.Engine has overheated (engine temperature has risen above 227°F/104°C) or coolant level is low (sets with coolant level sensor).A. Check coolant level and replenish if low. b. Look for possible coolant leakage points and repair if necessary. c. Check for obstructions to cooling airflow and correct as necessary. d. Check for a slipping fan belt and tighten if loose. e. Reset control and restart after locating and correcting problem. Contact an Onan Dealer or Distributor if none of the above.
PRE LO OIL PRESPRE LO OIL PRES lamp lights. Engine continues to operate.Engine oil pressure has dropped to 20 psi (138 kPa).If engine can be stopped, follow procedures in step 5. If generator is powering critical loads and cannot be shut down, wait until next shutdown period and then follow step 5 procedure.
LO OIL PRESLO OIL PRES lamp lights. Engine shuts down.Engine oil pressure has dropped to 14 psi (97 kPa).A. Check oil level and replenish if low. b. Reset control and restart. Contact an Onan Dealer or Distributor if oil pressure is not in the range of 30 to 70 psi (207 to 483 kPa).

Symptoms & remedies

SymptomCauseRemedy
PRE Hl ENGINE TEMP lamp lights. Engine continues to operate.Engine has begun to overheat and engine temperature has risen to approximately 216°F (102°C).A. Check air inlets and outlets and remove any obstructions to airflow. b. Open doors or windows in generator area to increase ventilation. c. Reduce load if possible by turning off non-critical loads.
6. OVERCRANK lamp lights and engine stops cranking.Possible fuel or ignition system problem.A. Check for empty fuel tank, fuel leaks, or plugged or fuel lines and correct as required. b. Check for dirty fuel filter and replace if necessary (see MAINTENANCE section). c. Check for dirty or plugged air filter and replace if necessary (see MAINTENANCE section). d. Check for loose connections in the ignition primary, ignition secondary, or solenoid valve circuits and correct as required. e. Reset the control and restart after correcting the problem. Contact an Onan Dealer or Distributor for service if none of the above.
7. Engine runs and then shuts down, OVERSPEED lamp lights.Engine has exceeded normal operating speed.Contact an Onan Dealer or Distributor for service.
8. SWITCH OFF lamp flashes.Start/Stop/Remote switch is in the Stop position which will prevent automatic starting if an automatic transfer switch is used.Move the Start/Stop/Remote switch to the Remote position for automatic starting.
9. LO FUEL lamp lights. Engine continues to run.Gasoline fuel supply is running low.Check fuel supply and replenish if necessary. If set has a combination Gas/Gasoline fuel system, place fuel selector switch in the GAS position to change over to natural gas operation.
10. Engine shuts down and LO OIL PRES lamp lights.Engine has run out of fuel.Check fuel level and replenish as required.
11. LO ENG TEMP lamp lights. Set is in standby mode but is not operating.Engine coolant heater is not operating or is not circulating coolant.A. Coolant heater not connected to power supply. Check for blown fuse or disconnected heater cord and correct as required. b. Check for low coolant level and replenish if required. Look for possible coolant leakage points and repair as required. c. Contact an Onan Dealer or Distributor if none of the above.
12. The FAULT 1 or FAULT 2 fault lamp lights.The standard undesignated fault functions are programmed to shutdown the set when a fault is sensed. Fault 1 is time delayed while Fault 2 is immediate. The nature of the fault is an optional selection that is determined when the set installation is designed. The undesignated fault functions may also be programmed for non-shutdown or non time delay.The fault lamp lights but no fault exists. Engine gauges show oil pressure, engine temperature, and frequency (speed) are within normal limits.
13. Reset control. If control will not reset, the monitor board or a sensor may be at fault.Contact an Onan Dealer or Distributor for service.
14. Engine starts from generator control panel (Note: The Start/Stop/Remote switch must be in the Remote position for automatic or remote starting). but will not start automatically or from a remote -Remote circuit breaker is tripped.Reset breaker and restart. Contact an Onan Dealer or Distributor if breaker trips after resetting.
15. Engine will not crank.Possible fault with control or starting system.A. Fault lamp on. Correct fault and reset control. b. Poor battery cable connections. Clean the battery cable terminals and tighten all connections. c. Discharged or defective battery. Recharge or replace the battery. d. Contact an Onan Dealer or Distributor for assistance if none of the above.
16. No AC output voltage.Field breaker is tripped.Reset breaker. Contact an Onan Dealer or Distributor if voltage build up causes break
No AC Output Voltage at Rated Engine SpeedFlow Chart A
Unstable Voltage. Engine Speed Stable at Rated SpeedFlow Chart B
Output Voltage Too High or Too LowFlow Chart C
Exciter Field Breaker TripsFlow Chart D
Unbalanced Generator Output VoltageFlow Chart E
Unstable Output Voltage, Engine Speed Stable at Rated SpeedCheck wiring harness from regulator assembly to end bell per Test (J). Are there any broken wires or loose connections? Repair wiring or replace as required. Check control panel voltage adjust rheostat and replace if defective. Does voltage cycle from zero to rated output? If yes, check voltage regulator adjustment/switch settings per adjustment (K). Is voltage stable within specifications at no load to full load range of generator set? Replace Voltage Regulator VRAS-2 per procedure (C) if not. Set r/min per instructions in appropriate engine manual. Do not replace Voltage Regulator VRAS-2 until external trouble has been corrected to avoid possible damage to new regulator board.
Output Voltage Too High or LowRefer to Generator Description, Optional Voltage Connections, and appropriate electrical schematic. Check condition of rotating diodes. Visually inspect for loose connections, faulty diodes, etc. Test rotating diodes per TEST (D). Is voltage within specifications at no load to full load range of generator set? If not, check voltage regulator adjustment/switch settings per adjustment (K). Is voltage stable within specifications at no load to full load range of generator set? Replace voltage regulator VRAS-2 if not. Do not replace Voltage Regulator VRAS-2 until external trouble has been corrected to avoid possible damage to new regulator board.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

54
Part #DescriptionQtySystem
150-1964Contact, ElectricalSensor PartsGeek
1861177Universal jointing compound which seals joints. Currently Hylomar.Jointing compound PartsGeek
21820116POWERPART Gasket removerGasket PartsGeek
21820117To retain small fasteners where easy removal is necessary.Threadlock PartsGeek
21820118To retain small fasteners where easy removal is necessary.Threadlock PartsGeek
21820119To provide a heavy duty seal to components that have a light interference fit.Stud lock PartsGeek
21820120To provide a heavy duty seal to components that have a light interference fit.Stud lock PartsGeek
21820518POWERPART Gasket and flange sealantGasket PartsGeek
21820638To retain components which have an interference fit. Currently Loctite 638.Threadlock PartsGeek
29ONFBattery Group Size SAE NUMDEr1Battery PartsGeek
526-2129Switch, Over SpeedSensor PartsGeek
A1024fuel lift pumpFuel PartsGeek
A1027fuel filter canisterFilter PartsGeek kuduparts $14.00
A1027/1canister of the quick release canister typeFilter PartsGeek
150-1962Washer, Flat (M5)Service part / kit PartsGeek
150-1963Nut, InsulatedService part / kit PartsGeek
150-2038Washer, Flat (M10)Service part / kit PartsGeek
1734115POWERPART Lay-Up 3Service part / kit eBay $15.89 PartsGeek
1762811POWERPART Lay-Up 2Service part / kit PartsGeek
1772204POWERPART Lay-Up 1Service part / kit PartsGeek
1820118POWERPART Universal jointing compoundService part / kit PartsGeek
1861108POWERPART Silicone RTV sealing and jointing compoundService part / kit PartsGeek
1861117Universal jointing compoundService part / kit PartsGeek
20011IO-IE03-3ODIService part / kit PartsGeek
201-2299SpacerService part / kit PartsGeek
21820121POWERPART Hydraulic threadsealService part / kit PartsGeek
21820122POWERPART Easy FlushService part / kit PartsGeek
21820125POWERPART Industrial grade super glueService part / kit PartsGeek
21820126POWERPART Metal repair puttyService part / kit PartsGeek
21820127POWERPART Radiator stop leakService part / kit PartsGeek
21820128POWERPART Safety cleanerService part / kit PartsGeek
21820129POWERPART GriptiteService part / kit eBay $15.25 PartsGeek
21825001POWERPART Easy FlushService part / kit Amazon eBay $33.01 PartsGeek
21825166POWERPART AntifreezeService part / kit Amazon eBay PartsGeek
21826038POWERPART Silicone adhesiveService part / kit PartsGeek
232-2929Washer, Flat (M11)Service part / kit PartsGeek
302-1603I 302-1614Service part / kit PartsGeek
4133J008oil separator coverService part / kit PartsGeek
526-2120Washer, Lock - ET (M10)Service part / kit PartsGeek
612-574-5000International UseService part / kit PartsGeek
720-1057Bracket MountingService part / kit PartsGeek
800-2029Screw, Cap - Hex Head (M6 x 1 x 12mm)Service part / kit PartsGeek
850-2006Washer, Lock - Spring (M6)Service part / kit PartsGeek
853-2010Screw, Cap - Hex Head (M10 x 1.5 x 40mm)Service part / kit PartsGeek
860-2006Nut, Hex (M5-0.8)Service part / kit PartsGeek
943-001Service part / kit PartsGeek
A1017/Avent screwService part / kit PartsGeek
A1017/Bvent screwService part / kit PartsGeek
A1026pre-filterService part / kit PartsGeek
A1026/1sediment bowlService part / kit PartsGeek
A21825474Universal jointing compoundService part / kit PartsGeek
B70-O174RotorService part / kit PartsGeek
I772I 302-1773Service part / kit PartsGeek
TB21-22and 23. Is residual voltageService part / kit PartsGeek

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime
Standby

Available documents

Parts manual — 943-0016 Onan YHB Alternator Service manual (02-1986) (Cummins/Onan)Parts manual — 971-0230 Onan YHB YKH Hydrastar Alternator Parts manual (Cummins/Onan)