HomeCummins/OnanCummins/Onan Y

Cummins/Onan Y Generator Set

The Cummins/Onan Y is a 350 kW gasoline standby generator set. It is available at 120/208 V, 127/220 V, 139/240 V, 240/416 V, 254/440 V, 277/480 V, 120/240 V and 240/480 V, single phase-phase and 60 Hz. It holds about 2.4 L (0.6 gal) of oil and 2.8 L (0.7 gal) of coolant. Starting uses 1 battery rated 500 CCA at 12 V. The set weighs about 175 kg (386 lb).

350 kW
Standby
2.4 L
Oil capacity
3
Document types

How to read your Cummins/Onan serial & model number →

Specifications

Fuelgasoline
Frequency60.0 Hz
Standby power350 kW
Prime power350 kW
Oil capacity2.4 L
Voltage options120/208 V, 127/220 V, 139/240 V, 240/416 V, 254/440 V, 277/480 V, 120/240 V, 240/480 V
Phasesingle phase
Power factor0.8
Battery cranking500 CCA
Battery voltage12 V
Battery quantity1
Coolant capacity2.8 L
Dry weight175 kg

Maintenance & consumables

ItemSpecCapacityPart #Interval
Air filter1000 hr find
Fuel filter200 hr find
Oil filter100 hr find
Belt100 hr find
Coolant200 hr
Coolant filter365 hr find
Hydraulic filter find
Oil100 hr

Common questions

What is the power rating of the Cummins/Onan Y?

The Cummins/Onan Y is rated 350 kW standby.

What fuel does the Cummins/Onan Y use?

The Cummins/Onan Y runs on gasoline.

Troubleshooting

18

Symptoms & remedies

SymptomCauseRemedy
NO AC OUTPUT VOLTAGE AT RATED RPMIs control panel field breaker CB21 on? No - Replace defective and check continuity with ohmmeter. Is breaker open? Yes - Push to reset breaker. Does generator AC output voltage build up? If voltage is unstable, high or low, or causes breaker to trip, see Flow Charts B, C, D or E.
NO AC OUTPUT VOLTAGE AT RATED ENGINE RPMReplace defective field breaker. Remove one lead from breaker and check continuity with ohmmeter. Is breaker open? Is control panel field breaker CB21 ON? If voltage is unstable, high or low, or causes breaker to trip, see Flow Charts B, C, or D. Push to reset breaker. Does generator AC output voltage build up? Flash exciter field per TEST [E]. Does generator output voltage build up?
Engine does not crank.Check battery per Checkout [A] and recharge or replace. Check battery charger operation.
The DC control has a number of sensors that continuously monitor the engine for abnormal conditions such as low oil pressure, high coolant temperature and high exhaust temperature.If any one of these conditions occur, the Fault reset breaker trips and stops the unit. The following sections describe operation of the fault systems and suggested items the operator can check.
The control panel Fault reset breaker will trip for any one of the fault conditions described separately below.Locate the problem and make the necessary corrections before resetting breaker and starting the generator set. The high exhaust temperature and low oil pressure faults are delayed 5 seconds to avoid nuisance tripping.
Low Oil PressureRemove dipstick and check oil level. If low, add oil to bring level up to the Max mark. Inspect engine exterior for leaks and repair as necessary.The oil pressure switch actuates the fault circuit if pressure drops below 9 psi (62 kPa).
High Coolant TemperatureObserve coolant temperature gauge for indication of temperature over 221 OF (105OC). The coolant thermostat switch closes at this temperature and actuates the fault circuit. Check coolant level in the recovery tank after allowing engine to cool down.Ensure pump belt is OK and has proper tension; ensure sea water flow at exhaust outlet is about 3 gal/min (11 litre/min). Also check cooling system cleanliness (freedom from contaminants, rust, sludge build-up, etc.).
High Exhaust TemperatureThe high exhaust temperature switch is mounted on the exhaust manifold and closes on temperature rise. It opens automatically when the generator set cools down.High exhaust manifold temperature is caused by failure of the sea water cooling system. Sea water flow at the exhaust outlet should be about 3 gal/min (11 litre/min). Failure can be caused by a defective sea water pump, heat exchanger, drive belt, inlet filter or a closed sea water valve. Whenever a shutdown occurs, a thorough inspection of the complete exhaust system must be made by an experienced serviceperson.
Engine fails to crank.Switch in 'Run' position.
Is control panel field and check continuity with ohmmeter, is breaker open?NoPush to reset breaker. Does generator AC output voltage build up?
Flash exciter field per TEST [D]. Does generator output voltage build up?No
Is residual voltage across TB21-62 and 63 5 to 10 VAC or more per TEST [A]?NoDisconnect stator leads 7 and 8 from TB21-62 and 63. Is residual voltage across leads 5 to 10 VAC or more now?
Check reactor L21 and transformer T21 per TESTS [B] and [E].No
Is exciter field voltage across VR2l-5 8 6 5 to 10 VDC or more?NoCheck diodes and SCRs on bridge assembly CR21 per TEST [MI. Check exciter field wiring for opens per TEST [HI. Replace bad wiring.
Check fuses F2 and F3 for continuity on VR21 regulator PC board.No
Check exciter field winding per TEST [HI. Replace if bad.No
Check exciter field wiring for shorts per TEST [MI. Replace bad wiring.No
Replace voltage regulator PC board per procedure [F]. Do not replace the printed circuit board until external trouble has been corrected to avoid damage to new PC board.No

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

70
Part #DescriptionQtySystem
420-0336Engine Control TesterEngine control tester PartsGeek
612-6678YD PTO AC Generator Wiring DiagramWiring diagram PartsGeek
615-042612/15 KW Generator Meter/Breaker Panel Schematic DiagramSchematic PartsGeek
615-042716/20, 20/24 KW Generator Meter/Breaker Panel Schematic DiagramSchematic PartsGeek
615-042824/30, 30/35 KW Generator Meter/Breaker Panel Schematic DiagramSchematic PartsGeek
A16-IC2Overspeed Sensor ModuleModule PartsGeek
A17-IC2Start Disconnect ModuleModule PartsGeek
CB21Exciter Circuit BreakerCircuit breaker PartsGeek
CR21Rectifier Bridge AssemblyRectifier bridge PartsGeek
CS-1313-2Drive belt adjustments diagramBelt PartsGeek
ES-1405-2VOLTAGE REGULATOR TRANSFORMERVoltage regulator transformer PartsGeek
ES-1674-1BATTERY CONNECTIONSBattery connections PartsGeek
FS-1603-1FUEL SHUT-OFF VALVEFuel shutoff valve PartsGeek
GSR-16466000Fuel Filter1Fuel filter PartsGeek
GSR-16466002Oil Filter1Oil filter PartsGeek
GSR-16466003Air Filter1Air filter PartsGeek
GSR-16466004Coolant1Coolant PartsGeek
GSR-16466005Battery2Battery PartsGeek
M-1678.2Oil fill fitting1Oil filter PartsGeek
M-1679RECOVERY TANK (SEE INSTALLATION INSTRUCTIONS FURNISHED WITH TANK)Recovery tank PartsGeek
VR21Voltage Regulator PC BoardVoltage regulator PartsGeek
XCS-1311-1HEAT EXCHANGER COOLING LEGEND by Separate Pump Circulated by EngineHeat exchanger PartsGeek
1.10Armature and Blade Assembly - Includes Lead Wire and Contact Point1Service part / kit PartsGeek industrialinjection $1219.41
1320AHood, Lylinder and Control, Assembly - Includes Hood and Hinge Pin1Service part / kit PartsGeek
13A18APush Button, Plant Start, Assembly - Includes Button and Lead Wire1Service part / kit PartsGeek
1400MPanel, Control, Assembly - Includes Panel, Relays, Choke, Clips, Etc.1Service part / kit PartsGeek
1412ARheostat - Model 'J' 2 OHM Includes Knob1Service part / kit PartsGeek
1412CAmmeter, Charge - 10-O-LO1Service part / kit PartsGeek
1412EResistor, Current Limiting - 5 Turns1Service part / kit PartsGeek
1412HPorcelain, Resistance Unit1Service part / kit PartsGeek
1419APush Button, Plant Stop, Assembly - Includes Button and Lead Wire - Electric Start Model1Service part / kit PartsGeek
1419BPush Button, Plant Stop - Manual Start. Model1Service part / kit PartsGeek
1A51Condenser - 1.0 MFD1Service part / kit PartsGeek
75197Coil, Choke, Assembly ~ Includes Coil, Coil Form, and Leads1Service part / kit PartsGeek
75198Bracket, Choke Coil1Service part / kit PartsGeek
81470Resistor - 1.5 OHMS- 4" Adjustable1Service part / kit PartsGeek
86928Condenser - 0.1 MFD1Service part / kit PartsGeek
8L471Bracket, Resistor1Service part / kit PartsGeek
900-0181Regulator ControlsService part / kit PartsGeek
900-1002Supplement to the YD Service ManualService part / kit PartsGeek
929-0002Service part / kit PartsGeek
929-0004Service part / kit PartsGeek
934-0501Generator and Control8Service part / kit PartsGeek
946-0120Service part / kit PartsGeek
961-0120Service part / kit PartsGeek
961-0122Service part / kit PartsGeek
967-0120Service part / kit PartsGeek
967-0121Service part / kit PartsGeek
967-0122Service part / kit PartsGeek
967-0123Service part / kit PartsGeek
967-0125Service part / kit PartsGeek
967-0220Generator set control panelService part / kit PartsGeek
967-0223Generator set control panelService part / kit PartsGeek
968-0120Service part / kit PartsGeek
968-0121Service part / kit PartsGeek
968-0122Service part / kit PartsGeek
968-0340Generator set control panelService part / kit PartsGeek
974-0120Service part / kit PartsGeek
974-0121Service part / kit PartsGeek
974-0122Service part / kit PartsGeek
974-0220Generator set control panelService part / kit PartsGeek
ES-1405-1CONTROL BOX FRONT PANELService part / kit PartsGeek
ES-1658-1field flashing circuit components (12-volt storage battery, 10-amp fuse, momentary-on switch, diode)Service part / kit PartsGeek
ES1495exciter rotor lock nutService part / kit PartsGeek
GSR-16466006Exhaust Muffler1Service part / kit PartsGeek
LS-1172-1Oil viscosity vs temperature chartService part / kit PartsGeek
M-1680-6Cooling system components diagramService part / kit PartsGeek
M-1682-2Fault reset breakerService part / kit PartsGeek
TB21-1Reference Transformer T21, Lead 1Service part / kit PartsGeek
TB21-2Reference Transformer T21, Lead 2Service part / kit PartsGeek

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime
Standby

Available documents

Spec sheet — 929-0601B Onan YD PTO Protec Series Generator Installation manual 05-2002 (Cummins/Onan)Operator's manual — 929-0101 Onan YD PTO Protec series Operator's Manual (09-2001) (Cummins/Onan)Service manual — 900-0181 Onan YB 200-350 KW Generators Controls Service Manual 11-1981 (Cummins/Onan)Service manual — 900-0184 Onan YD Generator Controls Service Manual 11-1983 (Cummins/Onan)Service manual — 901-0000 Onan 1B (spec A-C) Operation & Service manual (02-1946) (Cummins/Onan)Service manual — YD PTO Service Manual (Cummins/Onan)