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Cummins/Onan MGKBD Generator Set

The Cummins/Onan MGKBD is a generator set. It is available at 12 V, single-phase and 50 Hz. It holds about 1.9 L (0.5 gal) of oil and 3.1 L (0.8 gal) of coolant. Starting uses 1 group-360 battery rated 360 CCA at 12 V. The set measures 676×583×535 mm (26.6×23.0×21.1 in), weighs about 193 kg (425 lb) and produces 69 dBA.

1.9 L
Oil capacity
4
Document types

How to read your Cummins/Onan serial & model number →

Specifications

Frequency50.0 Hz
Oil capacity1.9 L
Voltage options12 V
Phasesingle
Battery group360
Battery cranking360 CCA
Battery voltage12 V
Battery quantity1
Coolant capacity3.1 L
Dimensions (L×W×H)676×583×535 mm
Dry weight193 kg
Sound level69.0 dBA

Maintenance & consumables

ItemSpecCapacityPart #Interval
Air filter450 hr find
Fuel filter150 hr find
Oil filter1000 hr find
Belt450 hr find
Coolant3.3 quarts
Coolant filter find
Oil1.9 quart

Troubleshooting

25

Fault codes

CodeMeaningRemedy
Fault Code No. 4The amber status light will blink and cranking will discontinue in 20 to 60 seconds.See Troubleshooting (Page 9-1) if the genset does not start after two or three tries.
NO. 22GOVERNOR OVERLOAD: Maximum allowable time at full-duty cycle was exceeded1. Reduce the number of appliances running at the same time, especially those with high motor starting loads such as air conditioners. 2. Check the fuel tank and fill as necessary. (Note: The arrangement of pickup tubes in the fuel supply tank probably is such that the genset will run out of fuel before the propulsion engines.) 3. Reconnect any loose spark plug or ignition coil lead (Page 26). 4. Replace the in-line fuel filter.
NO. 23FAULTY OIL PRESSURE SENDER: Controller sensed shorted or grounded senderLook for a loose oil pressure sender lead and reconnect it if necessary. The sender is directly behind the oil filter (Page 17).
NO. 24FAULTY ENGINE TEMP SENDER: Controller sensed open or grounded senderLook for a loose temperature sender lead and reconnect it if necessary. The sender is directly behind the last spark plug (Page 27).
NO. 27LOSS OF AC VOLTAGE SENSE: Controller unable to sense output voltageSee an authorized Onan dealer.
NO. 29HIGH BATTERY VOLTAGE: Battery system at more than 19.2 volts1. Check battery bank connections and reconnect if necessary to supply 12 volts. 2. Select a lower boost charge rate on the boat battery charger.
NO. 32STARTING FAULT: Cranking not detectedSee an authorized Onan dealer.
NO. 35CONTROL CARD FAILURE—EE: Microprocessor EEPROM error during self-testSee an authorized Onan dealer.
NO. 36UNKNOWN SHUTDOWN—SEE MANUAL: Engine stopped without command by controller1. Open any closed fuel supply valves. 2. Check the fuel tank and fill as necessary. (Note: The arrangement of pickup tubes in the fuel supply tank probably is such that the genset will run out of fuel before the propulsion engines.) 3. Check for mechanical damage and service as necessary. 4. Remove any blockage in the combustion air inlet (left end of genset). 5. Reconnect any loose spark plug or ignition coil lead (Page 26). 6. Replace the in-line fuel filter.
NO. 37INVALID GENSET CONFIGURATION: Controller cannot determine genset operating parametersSee an authorized Onan dealer.
NO. 38HIGH FIELD VOLTAGE: Low power factor loads1. Reduce the number of appliances running at the same time, especially those with high motor starting loads such as air conditioners. 2. Have air conditioners and other appliances checked for proper operation. (A locked compressor rotor can cause very low power factor.) 3. Check the fuel tank and fill as necessary. (Note: The arrangement of pickup tubes in the fuel supply tank probably is such that the genset will run out of fuel before the propulsion engines.) 4. Reconnect any loose spark plug or ignition coil lead (Page 26). 5. Replace the in-line fuel filter.
NO. 39LOW BATTERY VOLTAGE: Marginal battery, connections, or charging system, or parasitic loads1. Clean and tighten the positive (+) and negative (−) battery cable connections at the battery and genset (Page 18). 2. Recharge or replace the battery. Refer to the battery manufacturer’s recommendations.
NO. 41GROUNDED FIELD: Controller unable to sense field or output voltageSee an authorized Onan dealer.
NO. 42CONTROL CARD FAILURE−ROM: Microprocessor ROM error during self-testSee an authorized Onan dealer.
NO. 43CONTROL CARD FAILURE−RAM: Microprocessor RAM error during self-testSee an authorized Onan dealer.
NO. 45SPEED SENSE LOST: Controller unable to sense field voltageSee an authorized Onan dealer.
NO. 48CONTROL CARD FIELD SENSE LOST: Controller unable to sense field voltageSee an authorized Onan dealer.
NO. 57OVERPRIME: Prime mode exceeded 5 minutesCheck for and remove any object that may be holding any control switch in the prime position.
NO. 58HIGH EXHAUST TEMPERATURE: Exhaust temperature exceeded design limits1. Check for and reconnect or replace any disconnected or leaking raw water hoses (Page 19). 2. Check for and replace a worn raw water impeller (Page 23).
NO. 61EMERGENCY SHUTDOWN: Genset was shut down by a fire suppression system or other external control connected to gensetMake all necessary repairs to the genset and connected equipment and reset the external control which shut down the genset.

Symptoms & remedies

SymptomRemedy
The amber status light will slowly blink the fault code number.See Troubleshooting (Page 9-1) for step-by-step procedures to correct the fault that caused shutdown.
DEAD STATUS INDICATOR LIGHT (Faulty connections, no battery voltage)1. Try the genset Control Switch if the remote Control Switch does not work, and vice versa. 2. Clean and tighten the positive (+) and negative (−) battery cable connections at the battery and gen- set (Page 18). 3. Recharge or replace the battery. Refer to the battery manufacturer’s recommendations.
STARTER ENGAGES-DISENGAGES (Cranking voltage dips below 6 volts—low battery charge, poor connections, long cables)1. Clean and tighten the positive (+) and negative (−) battery cable connections at the battery and gen- set (Page 18). 2. Recharge or replace the battery. Refer to the battery manufacturer’s recommendations. 3. Increase battery cable size or run parallel cables.
STATUS INDICATOR LIGHT STOPS BLINKING OR GOES OUT DURING CRANKING (Internal short circuit caused automatic-reset circuit protective device to trip)Try starting again. See an authorized Onan dealer if the amber lamp flashes and then goes out again without the engine starting, or does not light at all with good batteries.
NO POWER—GENSET RUNNING, STATUS LIGHT ON (Line circuit breaker OFF or tripped)1. Turn on or reset the line circuit breaker on the genset (Page 9). 2. Turn on or reset the line circuit breakers on the main distribution panel in the boat.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

2
Part #DescriptionQtySystem
500-3363Service part / kit buy
630-2528Service part / kit buy

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Full_load100%6.0
Half_load50%3.6

Available documents

Operator's manual — 981-0168 Cummins MGKBC MGKBD Operator's Manual (7-2009) (Cummins/Onan)Reference — 900-0623 Onan MGKBC MGKBD Repair Times (Cummins/Onan)Parts manual — 981-0274 Onan MGKBC MGKBD Parts Manual (7-2011) (Cummins/Onan)Service manual — 981-0537 Onan MGKBC MGKBD Service Manual (8-2003) (Cummins/Onan)Service manual — 981-0635B Onan MGKBC MGKBD Installation Manual (2-2004) (Cummins/Onan)