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Cummins/Onan HGJBB Generator Set

The Cummins/Onan HGJBB is a gasoline/LPG generator set.

3
Document types

How to read your Cummins/Onan serial & model number →

Service parts for the HGJBB

Grouped by system, with how many of each the parts manual calls for.

Air intake

1 required
149-2661IAir filtersee priceAmazon

Oil system

1 required
A030Y328EOil filtersee priceAmazon

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

Fuelgasoline/LPG
ControllerEC-AGS+

Maintenance & consumables

ItemSpecCapacityPart #Interval
Air filterAir Filter149-2661I Amazon eBay
Oil filterOil FilterA030Y328E Amazon eBay

Service specifications

9
TypeItemValueUnitCondition
OtherEC-AGS+ gateway dimensions120 x 108 x 38mm
OtherTemperature sensor dimensions51 x 70 x 17mm
ResistanceGateway harness continuity maximum resistance10Ohmsrepair or replace harness if greater
TemperatureEC-AGS+ gateway operating temperature range-40 to 70°C
TemperatureTemperature sensor operating temperature range-40 to 85°C
VoltageEC-AGS+ nominal operating voltage12Vnominal
VoltageEC-AGS+ operating voltage range8 to 16VDC
VoltageMinimum house battery voltage for AGS use9VAGS not allowed below this
VoltageTemperature sensor battery replacement threshold2.5Vreplace when below

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

6
Installation and Setup Test diagnostic
  1. Verify generator set operation using the Start/Stop switch located on the generator set.
  2. Verify manual start/stop of the generator set from the app dashboard using the START and PRIME/STOP buttons.
  3. Check operation of the temperature sensors with Auto mode and Air Conditioning Sense enabled.
  4. Verify the generator set starts automatically when the settings are met.
  5. Verify the accelerometer by driving the vehicle at 10 mph and checking that AGS is automatically disabled.
  6. Verify delayed shutdown: enable AGS, allow the generator set to start, disable AGS, confirm shutdown in 10 minutes.
Connect Components (EC-AGS+ Gateway) installation

⚠ Accidental starting of the generator set can cause severe personal injury or death. Disconnect the starting (battery) cables before performing service.

⚠ Always disconnect a battery charger from its AC source before disconnecting the battery cables.

⚠ Seal all holes to prevent the entrance of exhaust gases into the vehicle interior.

  1. Plug the 12-pin connector from the harness to the EC-AGS+ gateway.
  2. Route the other end of the harness from the gateway to the Y-harness.
  3. For gas generator sets, plug the 8-pin EC-AGS+ harness connector into either lead of the Y-harness.
  4. For diesel generator sets, plug the 10-pin EC-AGS+ harness connector into the longer lead of the Y-harness.
  5. Connect the main lead of the Y-harness to the generator set.
  6. Connect the remaining Y-harness connector to the remote start/stop switch harness.
  7. Route the red wire lead to the positive terminal of the generator set starting battery and extend as necessary using butt connectors.
  8. Provide circuit protection by installing a 5 Amp fuse in the red wire lead.
  9. Locate the common ground location on the vehicle and route the black wire lead to the common ground.
  10. Route the grey wire lead to the engine battery positive terminal (optional connection).
  11. Insert battery ring terminal to the wires and connect the wires.
  12. Use cable ties at not less than 0.5 m (20 in) intervals to keep the wire bundle neat.
Connect Temperature Sensor(s) installation

Tools: Small flathead screwdriver

  1. Remove the lid from the sensor using a small flathead screwdriver.
  2. Remove the plastic battery tab from the sensor to enable the battery to provide power to the sensor.
  3. Place the lid back on the sensor.
Mount Components installation

⚠ High ambient temperature can cause damage to the EC-AGS+ gateway.

  1. Do not install the EC-AGS+ gateway directly inside the generator set compartment.
  2. Mount the EC-AGS+ gateway in a suitable, easily accessible location.
  3. Drill holes for the fastening screws and mount the EC-AGS+ gateway using mounting screws.
  4. Mount the temperature sensor(s) near an A/C thermostat (one per zone, 3 maximum).
  5. Drill 2 holes for screws and mount the sensor.
Temperature Sensor Battery Replacement maintenance

⚠ Pushing on the cover too hard can damage or break it.

Tools: Small flathead screwdriver

  1. Make sure the generator set is not set to start in Auto mode.
  2. Remove the top cover of the temperature sensor using a small flathead screwdriver.
  3. Slide the battery out of the battery holder and remove the battery.
  4. Slide the new battery into the battery holder and replace the cover.
Configure System Using App (Getting Started) operation

⚠ For first time set up or after factory reset, the vehicle must be kept stationary for at least 30 seconds to allow the gateway accelerometer to be configured properly.

  1. Download the EC-AGS+ app from the AppStore for iOS or Play Store for Android.
  2. Reconnect the generator set negative battery cable to power on the EC-AGS+ gateway.
  3. Verify that the EC-AGS+ gateway is powered by observing the LED blinking every 5 seconds.
  4. Turn on Bluetooth on the device containing the app.
  5. Select the EC-AGS+ App and select Start.
  6. Connect the gateway to the app via Discover EC-AGS+, Scan QR code, or gateway password.
  7. Read the End User License Agreement to the end and select Agree.
  8. Create a new password and select Assign Password.
  9. Select the generator set model and type; enter the Start Hours from the hour meter if available.
  10. Select Proceed to Dashboard.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

What fuel type does the Cummins/Onan HGJBB take?

The Cummins/Onan HGJBB runs on gasoline/LPG.

What oil filter does the Cummins/Onan HGJBB use?

The Cummins/Onan HGJBB uses oil filter part number A030Y328E.

What air filter fits the Cummins/Onan HGJBB?

The Cummins/Onan HGJBB uses air filter part number 149-2661I.

Parts

60
Part #DescriptionQtySystem
149-2661IAir FilterAir filter Amazon eBay
167-1652ISpark PlugSpark plug Amazon eBay
187-6032Gasket1Gasket eBay
502-1200Fitting, Hose1Hose eBay
503-0731Clamp4Hose Amazon eBay
503-2734-01Hose, Fuel1Hose eBay
A030Y328Filter, Air1Air filter Amazon eBay $30.43
A030Y328EOil Filter.6 quartsOil filter Amazon eBay
A034D471Fitting, Hose1Hose eBay
A034Z250Engine, Spark Ignited1Engine eBay
A034Z252Engine, Spark Ignited1Engine eBay
A041F151Hose, Fuel1Hose eBay
A043M707Seal1Seal eBay
A043M710Seal, Oil1Seal eBay
A043M838Seal, Oil1Seal eBay
A043M895Seal, Oil1Seal eBay
A043N122Gasket1Gasket eBay
A043N331Gasket1Gasket eBay
A043N333Gasket1Gasket eBay
A043N350Gasket, Cylinder Head1Gasket eBay
A044M644Engine, Spark Ignited1Engine eBay
A046B279Kit, Fuel Pump (See Page 13 for Service Parts)1Fuel pump eBay
A060Z347Air filter, fuel filter, spark plug, (1) Onamax oilAir filter buy
098-8720Label, Logo1Service part / kit eBay
098-8722Label, Logo1Service part / kit eBay
098-8762Label, Logo1Service part / kit eBay
098-8764Label, Logo1Service part / kit eBay
115-0557Stud (M8 x 1.25 x 30)2Service part / kit eBay
149-2661Filter, Fuel1Service part / kit Amazon eBay $32.99
167-1652Plug, Spark1Service part / kit Amazon eBay $31.71
502-0054Elbow, Street - 90 DEG. (3/4NPT)1Service part / kit Amazon eBay
502-0153Plug, Hex Head1Service part / kit Amazon eBay NAPA $222.77
502-1318Adapter, Pipe1Service part / kit eBay
503-1951-54Clamp1Service part / kit eBay
517-0090Plug, Tapered1Service part / kit eBay
525-030512 oz. Pressurized Spray Can1Service part / kit Amazon eBay
526-2100Washer, Flat (M8)2Service part / kit Amazon eBay
800-2056Screw, Hex Head Cap (M8 x 1-1/4 x 16)1Service part / kit Amazon eBay
821-0010Screw, Self -1ocking - Hex Washer Head (1/4-20 x 1/2')1Service part / kit Amazon eBay
A034W123Valve1Service part / kit eBay
A040K880Package, Label1Service part / kit eBay
A042W532Bracket, Solenoid1Service part / kit eBay
A043M341Case, Crank1Service part / kit eBay
A043M705Guide, Valve (Gas Engine)2Service part / kit eBay
A043M712Bearing, Ball1Service part / kit eBay
A043M741Pin, Spring4Service part / kit eBay
A043M836Stud (M6 x 1.0 x 33)2Service part / kit eBay
A043M841Plug1Service part / kit eBay
A043M898Bearing, Ball1Service part / kit eBay
A043N066Gear1Service part / kit eBay
A043N069Sleeve, Governor1Service part / kit eBay
A043N076Gauge, Oil1Service part / kit eBay
A043N117Adapter, Oil Fill1Service part / kit eBay
A043N337Gauge, Oil2Service part / kit eBay
A043N346Head, Cylinder (Gas Engine)1Service part / kit eBay
A043N355Flange, Bolt (M8 x 1.25 x 16D x 68L)4Service part / kit eBay $74.95
A043N362Flange, Bolt (M8 x 1.25 x 16D x 35L)6Service part / kit eBay
A043X066Guide, Valve (LP Engine)2Service part / kit eBay
A043X068Head, Cylinder (LP Engine)1Service part / kit eBay
A046B282Kit, Fuel Solenoid (See Page 14 for Service Parts)1Service part / kit eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Available documents

Owner's manual — Onan-EC-AGS Manual (Cummins/Onan)Parts manual — 0058719 (Cummins/Onan)Parts manual — HGJBB Parts Manual (Cummins/Onan)Service manual — HGJBB Service Manual (Cummins/Onan)

This page was generated from the 4 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.