HomeCummins/OnanCummins/Onan HGJBB

Cummins/Onan HGJBB Generator Set

The Cummins/Onan HGJBB is a gasoline/LPG generator set.

3
Document types

How to read your Cummins/Onan serial & model number →

Service parts for the HGJBB

Grouped by system, with how many of each the parts manual calls for.

Air intake

1 required
149-2661IAir filtersee priceAmazon

Oil system

1 required
A030Y328EOil filtersee priceAmazon

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

Fuelgasoline/LPG
ControllerEC-AGS+

Maintenance & consumables

ItemSpecCapacityPart #Interval
Air filterAir Filter149-2661I Amazon eBay
Oil filterOil FilterA030Y328E Amazon eBay

Service specifications

9
TypeItemValueUnitCondition
OtherEC-AGS+ gateway dimensions120 x 108 x 38mm
OtherTemperature sensor dimensions51 x 70 x 17mm
ResistanceGateway harness continuity maximum resistance10Ohmsrepair or replace harness if greater
TemperatureEC-AGS+ gateway operating temperature range-40 to 70°C
TemperatureTemperature sensor operating temperature range-40 to 85°C
VoltageEC-AGS+ nominal operating voltage12Vnominal
VoltageEC-AGS+ operating voltage range8 to 16VDC
VoltageMinimum house battery voltage for AGS use9VAGS not allowed below this
VoltageTemperature sensor battery replacement threshold2.5Vreplace when below

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

6
Connect Temperature Sensor(s) installation

Tools: small flathead screwdriver

  1. Remove the lid from the sensor using a small flathead screwdriver.
  2. Remove the plastic battery tab from the sensor to enable the battery to provide power.
  3. Place the lid back on the sensor.
Connect the EC-AGS+ Gateway installation

⚠ Disconnect the starting (battery) cables before performing service.

⚠ Route the control harness separately from AC load wires.

⚠ Seal all holes to prevent the entrance of exhaust gases into the vehicle interior.

  1. Plug the 12-pin connector from the harness to the EC-AGS+ gateway.
  2. Route the other end of the harness to the Y-harness.
  3. For gas generator sets, plug the 8-pin harness connector into either lead of the Y-harness.
  4. For diesel generator sets, plug the 10-pin harness connector into the longer lead of the Y-harness.
  5. Connect the main lead of the Y-harness to the generator set.
  6. Connect the remaining Y-harness connector to the remote start/stop switch harness.
  7. Route the red wire lead to the positive terminal of the starting battery; extend with butt connectors.
  8. Install a 5 Amp fuse in the red wire lead for circuit protection.
  9. Locate the common ground and route the black wire lead to it; extend if necessary.
  10. Route the grey wire lead to the engine battery positive terminal (optional).
  11. Insert battery ring terminal to the wires and connect the wires.
  12. Use cable ties at not less than 0.5 m (20 in) intervals to keep the wire bundle neat.
Installation and Setup Test installation
  1. Verify generator set operation using the Start/Stop switch on the generator set.
  2. Verify manual start/stop from the app dashboard using the START and PRIME/STOP buttons.
  3. Check operation of the temperature sensors.
  4. In AGS, verify the generator set starts automatically when the settings are met.
  5. Verify the accelerometer by driving the vehicle at 10 mph and checking AGS is disabled.
  6. Verify delayed shutdown by disabling AGS and confirming shutdown in 10 minutes.
Mount the EC-AGS+ Gateway and Temperature Sensor(s) installation

⚠ High ambient temperature can cause damage to the EC-AGS+ gateway.

Tools: drill

  1. Make sure the EC-AGS+ gateway is easily accessible.
  2. Do not install the EC-AGS+ gateway directly inside the generator set compartment.
  3. Drill holes for the fastening screws and mount the gateway using mounting screws.
  4. Mount the temperature sensor(s) near an A/C thermostat (one per zone, 3 maximum).
  5. Drill 2 holes for screws and mount the sensor.
Temperature Sensor Battery Replacement maintenance

⚠ Take extra precaution when removing the temperature sensor cover. Pushing on the cover too hard can damage or break it.

Tools: small flathead screwdriver

  1. Make sure the generator set is not set to start in Auto mode.
  2. Remove the top cover of the temperature sensor using a small flathead screwdriver.
  3. Slide the battery out of the battery holder and remove the battery.
  4. Slide the new battery into the battery holder and replace the cover.
Provide Access to a Service Technician operation

⚠ Make sure that the duration allows enough time for the service event and any unexpected delays.

  1. Select Technician Access.
  2. Enable Service Mode.
  3. Use the calendar to provide a start and end date for the duration of service.
  4. Enter a 4-digit pin for the technician.
  5. Select Save.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

What fuel type does the Cummins/Onan HGJBB take?

The Cummins/Onan HGJBB runs on gasoline/LPG.

What oil filter does the Cummins/Onan HGJBB use?

The Cummins/Onan HGJBB uses oil filter part number A030Y328E.

What air filter fits the Cummins/Onan HGJBB?

The Cummins/Onan HGJBB uses air filter part number 149-2661I.

Parts

60
Part #DescriptionQtySystem
149-2661IAir FilterAir filter Amazon eBay
167-1652ISpark PlugSpark plug Amazon eBay
187-6032Gasket1Gasket buy
502-0153Plug, Hex Head2Spark plug Amazon eBay
502-1200Fitting, Hose1Hose buy
503-0731Clamp, Black Hose4Hose Amazon eBay
503-2734-01Hose, Fuel1Hose buy
A030Y328Filter, Air1Air filter Amazon $17.99 eBay $30.43
A030Y328EOil Filter.6 quartsOil filter Amazon eBay
A034D471Fitting, Hose1Hose buy
A034Z250Engine, Spark Ignited1Engine buy
A034Z252Engine, Spark Ignited1Engine buy
A041F151Hose, Fuel1Hose buy
A043M707Seal1Seal buy
A043M710Seal, Oil1Seal buy
A043M838Seal, Oil1Seal buy
A043M895Seal, Oil1Seal buy
A043N122Gasket1Gasket buy
A043N331Gasket1Gasket buy
A043N333Gasket1Gasket buy
A043N350Gasket, Cylinder Head1Gasket buy
A044M644Engine, Spark Ignited1Engine buy
A046B279Kit, Fuel Pump (See Page 13 for Service Parts)1Fuel pump buy
A060Z347Air filter, fuel filter, spark plug, (1) Onamax oilAir filter buy
098-8720Label, Logo1Service part / kit Amazon eBay
098-8722Label, Logo1Service part / kit buy
098-8762Label, Logo1Service part / kit buy
098-8764Label, Logo1Service part / kit buy
115-0557Stud (M8 x 1.25 x 30)2Service part / kit buy
149-2661Filter, Fuel1Service part / kit Amazon $29.92 eBay $32.99
167-1652Plug, Spark1Service part / kit Amazon eBay $31.71
502-0054Elbow, Street - 90 DEG. (3/4NPT)40Service part / kit Amazon eBay
502-1318Adapter, Pipe1Service part / kit buy
503-1951-54Clamp1Service part / kit buy
517-0090Plug, Tapered1Service part / kit buy
525-030512 oz. Pressurized Spray Can1Service part / kit Amazon eBay
526-2100Washer, Flat (M8)2Service part / kit Amazon eBay
800-2056Screw, Hex Head Cap (M8 x 1-1/4 x 16)2Service part / kit Amazon eBay
821-0010Screw, Self -1ocking - Hex Washer Head (1/4-20 x 1/2')1Service part / kit Amazon eBay
A034W123Valve1Service part / kit buy
A040K880Package, Label1Service part / kit buy
A042W532Bracket, Solenoid1Service part / kit buy
A043M341Case, Crank1Service part / kit buy
A043M705Guide, Valve (Gas Engine)2Service part / kit buy
A043M712Bearing, Ball1Service part / kit buy
A043M741Pin, Spring4Service part / kit buy
A043M836Stud (M6 x 1.0 x 33)2Service part / kit buy
A043M841Plug1Service part / kit buy
A043M898Bearing, Ball1Service part / kit buy
A043N066Gear1Service part / kit buy
A043N069Sleeve, Governor1Service part / kit buy
A043N076Gauge, Oil1Service part / kit buy
A043N117Adapter, Oil Fill1Service part / kit buy
A043N337Gauge, Oil2Service part / kit buy
A043N346Head, Cylinder (Gas Engine)1Service part / kit buy
A043N355Flange, Bolt (M8 x 1.25 x 16D x 68L)4Service part / kit buy
A043N362Flange, Bolt (M8 x 1.25 x 16D x 35L)6Service part / kit buy
A043X066Guide, Valve (LP Engine)2Service part / kit buy
A043X068Head, Cylinder (LP Engine)1Service part / kit buy
A046B282Kit, Fuel Solenoid (See Page 14 for Service Parts)1Service part / kit buy

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Available documents

Owner's manual — Onan-EC-AGS Manual (Cummins/Onan)Parts manual — 0058719 (Cummins/Onan)Parts manual — HGJBB Parts Manual (Cummins/Onan)Service manual — HGJBB Service Manual (Cummins/Onan)