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Cummins/Onan 5000 Generator Set

The Cummins/Onan 5000 is a 41.7 kW (1800 kVA) Gasoline prime generator set. It is available at 120 V, AC and rated 41.7 A. It holds about 3.5 L (0.9 gal) of oil, with a maximum ambient rating of 40 °C. Starting uses 1 group-360 battery rated 450 CCA at 12 V. The set measures 566×854×394 mm (22.3×33.6×15.5 in) and weighs about 116 kg (256 lb).

3.5 L
Oil capacity
0
Document types

How to read your Cummins/Onan serial & model number →

Service parts for the 5000

Grouped by system, with how many of each the parts manual calls for.

Air intake

1 required
N20SBAir filtersee priceAmazon

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

FuelGasoline
Prime power41.7 kW
Oil capacity3.5 L
Voltage options120 V
PhaseAC
Rated current41.7 A
Circuit breaker10 A
Battery group360
Battery cranking450 CCA
Battery voltage12 V
Battery quantity1
Max ambient40 °C
Dimensions (L×W×H)566×854×394 mm
Dry weight116 kg

Maintenance & consumables

ItemSpecCapacityPart #Interval
Air filterBreaker Ampere Rating 2000AN20SB Amazon eBay

Common questions

Is the Cummins/Onan 5000 diesel or gas?

The Cummins/Onan 5000 runs on Gasoline.

How much oil does the Cummins/Onan 5000 take?

The Cummins/Onan 5000 has an engine oil capacity of 3.5 liters (3.7 US quarts), per the manufacturer specification sheet.

What is the dry weight of the Cummins/Onan 5000?

The Cummins/Onan 5000 has a dry weight of 116 kg (255 lb).

What voltages is the Cummins/Onan 5000 available in?

The Cummins/Onan 5000 is offered in 120 V, AC-phase.

How many cold cranking amps does the Cummins/Onan 5000 require?

The Cummins/Onan 5000 uses 1 battery, 12 V each, 450 CCA, group 360, per the manufacturer specification sheet.

What air filter fits the Cummins/Onan 5000?

The Cummins/Onan 5000 uses air filter part number N20SB.

Troubleshooting

21

Symptoms & remedies

SymptomCauseRemedy
Fails to crankLow batteryCheck battery electrolyte level
Fails to crankBad battery connectionClean and tighten all battery and cable connections
Fails to crankBlown fuseReplace fuse on control box
Cranks slowlyLow batteryCheck battery electrolyte level
Cranks slowlyBad battery connectionClean and tighten all battery and cable connections
Cranks slowlyOil is too heavyReplace with lighter oil
Cranks slowlyLoad connectedDisconnect load while starting
Cranks but won't startFuel below genset pickup level in tankAdd fuel
Cranks but won't startFuel supply shutoff valve closedFully open fuel supply valve
Cranks but won't startCarbon deposits on spark plugsRemove spark plugs and clean
Cranks but won't startLow oil levelAdd oil if necessary
Exhausting black smokeRich fuel mixture(Gasoline sets) Turn main fuel adjustment in 1/8 turn (see Figure 3-3). (Altitude adjustment only; otherwise, contact an Onan service center.)
Exhausting black smokeDirty air filterReplace air filter
Exhausting black smokeChoke stuckContact an Onan service center
Unit runs then stopsOut of fuelRefill fuel tank
Unit runs then stopsLow oil levelAdd oil if necessary
Unit runs then stopsExcess oilReduce engine oil level
Unit runs then surgesLoose or worn spark plug leadsCheck security of spark plug leads at spark plug and ignition coil
Unit runs then surgesIgnition coil, wiring, or control components defectiveContact an Onan service center
Unit runs then surgesFaulty spark plugsRemove and clean or replace
Unit runs then surgesGovernor defectiveContact an Onan service center

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

16
Part #DescriptionQtySystem
AMX36239Manifold GasketGasket Amazon
AN500T0122STARTER MOTOR - Aftermarket ManufactureStarter Amazon eBay
AN500T0127STARTER MOTORStarter Amazon eBay
AN500T0134STARTER MOTORStarter Amazon eBay
AN500T0168STARTER DRIVEStarter Amazon eBay
AN500T0169STARTER DRIVEStarter Amazon eBay
AN500T0170STARTER DRIVEStarter Amazon eBay
AN500T0171STARTER DRIVEStarter Amazon eBay
AN500T0172STARTER DRIVEStarter Amazon eBay
AN500T0173STARTER DRIVEStarter Amazon eBay
N20SBBreaker Ampere Rating 2000AAir filter Amazon eBay
40KIPODBreaker Padlocking Devices 5000A FrameService part / kit Amazon
LBCUM8.3T8950Core charge includes similar block core only Cast # - 3923275, 3926567, 3938058Service part / kit buy
SBMID40Internal and External Accessories 5000A FrameService part / kit Amazon
SBMIF40Internal and External Accessories 5000A FrameService part / kit Amazon
SBSS40Frame Size 5000AService part / kit Amazon

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Available documents