Home›Caterpillar›Caterpillar RP3600

Caterpillar RP3600 Generator Set

The Caterpillar RP3600 is a 3.6 kW Gasoline prime generator set powered by a Caterpillar OHV engine. It is available at 120 V, single-phase and 60 Hz. The set produces 62 dBA. An integrated tank holds 17 L (4.5 gal), roughly 7.5 hours of runtime.

79.7 L
Displacement
4
Document types

How to read your Caterpillar serial & model number →

Specifications

FuelGasoline
Frequency60.0 Hz
Prime power3.6 kW
Voltage options120 V
PhaseSingle
Sound level62.0 dBA
Fuel tank17.0 L
Tank runtime7.5 hr

Engine

Caterpillar OHV
Displacement79.7 L
AspirationOHV

Filters & service parts

model family
ItemSpecCapacityPart #Interval
Air filterCheck and clean as needed—
Oil filterInspect and clean as needed—
OilCheck before each start—
Spark plugGap .028 - .032 inches (0.7 - 0.8mm)—

Compiled from this model's family documentation — may include parts for closely-related variants. Confirm the exact part for your serial number.

Service intervals

1
ItemActionHoursMonthsNotes
Engine Oil LevelCheckFirst service — Before each start

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

1
TypeItemValueUnitCondition
GapSpark Plug Gap0.7 - 0.8mm

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

7
Add oil maintenance

Tools: oil funnel

  1. Add oil to level indicated
  2. Use included oil funnel
Starting the Engine - Electric Start operation
  1. Turn fuel valve to ON position
  2. For cold engine, pull choke knob out
  3. Turn generator switch to START position
  4. Release switch when engine starts
  5. Once engine starts, slowly push choke knob in
Starting the Engine - Recoil Start operation
  1. Turn fuel valve to ON position
  2. For cold engine, pull choke knob out
  3. Turn generator switch to ON position
  4. Slowly pull starter handle until resistance felt
  5. Quickly pull the handle with full force
  6. Once engine starts, slowly push choke knob in
Starting the generator operation
  1. Open fuel valve to OPEN position
  2. Open choke
  3. Rotate start switch to START position
  4. After 10-15 seconds close choke
  5. Pull recoil cord to start
Stopping the Engine operation
  1. Turn generator switch to OFF position
  2. Turn fuel valve to OFF position
Stopping the generator operation
  1. Remove all devices connected to unit
  2. Rotate start switch to OFF position
  3. Close fuel valve
  4. Engine will stop
Using the generator operation

⚠ Do not connect to building electrical without approved device

  1. Ensure generator can supply running and starting watts needed
  2. Start generator with nothing connected
  3. Plug and turn on first load (largest first)
  4. Wait for output to stabilize
  5. Plug and turn on next load
  6. Repeat for each additional load

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

Which engine powers the Caterpillar RP3600?

The Caterpillar RP3600 is powered by the Caterpillar OHV engine.

What fuel does the Caterpillar RP3600 use?

The Caterpillar RP3600 runs on Gasoline.

How loud is the Caterpillar RP3600?

The Caterpillar RP3600 is rated at 62.0 dBA, per the manufacturer specification sheet.

How big is the fuel tank on the Caterpillar RP3600?

The Caterpillar RP3600 has a 17 liter (4 US gallon) fuel tank, giving about 7.5 hours of runtime.

What voltage does the Caterpillar RP3600 produce?

The Caterpillar RP3600 is offered in 120 V, Single-phase.

Troubleshooting

31

Symptoms & remedies

SymptomCauseRemedy
Engine will not startNo fuelFill fuel tank
Engine will not startStale gasoline or water in gasolineDrain entire system and refill with fresh fuel
Engine will not startLubrication level is lowEngine is equipped with protection shutdown when oil level is too low. Check oil level and fill as necessary.
Engine will not startFuel valve is OFFTurn fuel valve to ON position
Engine will not startSpark plug is faulty, fouled or improperly gappedReplace spark plug
Engine will not startChoke is open and therefore in ON positionClose the choke to OFF position
Engine lacks powerEngine stored without treating or draining gasoline, or refueled with bad gasolineDrain fuel and carburetor. Refuel with fresh gasoline.
Engine lacks powerWater in gasolineDrain entire system and refill with fresh fuel
Engine lacks powerWeak spark at spark plugInspect spark plug and replace if necessary
AC receptacle does not workCircuit breaker is OFFTurn ON the AC circuit breaker
AC receptacle does not workConnected device is not workingConnect a different device to test
Generator makes a "spark knock" or "pinging" noiseEngine stored without treating or draining gasoline, or refueled with bad gasolineDrain fuel and carburetor. Refuel with fresh gasoline.
Generator makes a "spark knock" or "pinging" noiseAn occasional light "knocking" or "pinging" under heavy load is not a cause for concern. However, if the knocking or pinging occurs under normal load at steady engine speed, the problem may be with the quality of the gasoline used.Switch to a different brand of gasoline, making sure that the octane rating is 86 or higher
Engine Will Not StartGenerator switch in the off “0” positionTurn the generator switch to the correct position.
Engine Will Not StartChoke knob in the wrong positionPlace the choke knob in the correct position.
Engine Will Not StartBad or contaminated fuelCheck the fuel.
Engine Will Not StartNot enough oil in the engineCheck the oil level. If low, add the recommended oil.
Engine Will Not StartDirty air filterClean the air filter.
Engine Will Not StartNo fuel at the carburetorMake sure the fuel switch is in the on "I" position.
Engine Will Not StartEngine floodedWait 5 minutes.
Engine Will Not StartNo sparkReplace the spark plug.
Engine Will Not StartFor electric start, start the engine using the recoil starterIf the generator starts, check the battery. If the battery is providing less than 12.4 volts, replace the battery.
Engine Runs Rough (no load)Dirty air filterStop the engine and check the air filter. Clean if needed.
Engine Runs Rough (no load)Choke knob in the wrong positionPlace the choke knob in the correct position.
Engine Shuts DownOut of fuelCheck the fuel. Fill the tank if necessary.
Engine Shuts DownNot enough oil in the engineCheck the oil level. If low, add the recommended oil.
Engine Shuts DownDirty air filterClean the air filter.
Engine Shuts DownGenerator overloadedUnplug some of the devices.
Engine Runs Rough (with load)Dirty air filterStop the engine and check the air filter. Clean if needed.
Engine Runs Rough (with load)Generator overloadedUnplug some of the devices.
Engine Runs Rough (with load)Defective device plugg

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Repair guides

5

Step-by-step procedures compiled from the Caterpillar service manual for this model.

Parts

12
Part #DescriptionQtySystem
501-5293RP5500 Service Kit1Service Amazon eBay
501-5294RP12000 E Protective Cover1Protective cover Amazon eBay
502-3692Multi-Connector Power Cord (25 ft)1Power cord Amazon eBay
502-3693Single Connector Power Cord (25 ft)1Power cord Amazon eBay
502-3702RP3600 Service Kit1Service Amazon eBay
502-3703RP5500 Service Kit1Service Amazon eBay
502-3704RP12000 E Service Kit1Service Amazon eBay
502-3705Small Protective Cover1Protective cover Amazon eBay
502-3706Large Protective Cover1Protective cover Amazon eBay
517-9207INV2000 Protective Cover1Protective cover Amazon eBay $39.99
517-9208INV2000 Service Kit1Service Amazon eBay
530-1202INV2000 Parallel Kit1Parallel kit Amazon eBay $109.00

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Available documents

Operator's manual (Caterpillar)Reference (Caterpillar)Owner's manual (Caterpillar)Parts manual — CAT Portable Catalog (Caterpillar)

This page was generated from the 4 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.

Other sets with this engine