The Yanmar 4TN84E-RK is a natural aspiration engine rated at 1800 rpm. It powers generator sets from Kohler, including the 15RFOY and 15ROY. It holds 5.8 L (1.5 gal) of oil and 17.8 L (4.7 gal) of coolant.
Also known as: Yanmar 4TN84E-RK
| Oil capacity | 5.8 L |
|---|---|
| Coolant capacity | 17.8 L |
| Aspiration | Natural Aspiration |
| Rated speed | 1800 rpm |
Compiled from service & troubleshooting documentation across every generator set that uses the Yanmar 4TN84E-RK.
| Item | Action | Hours | Months | Notes |
|---|---|---|---|---|
| Fuel level | Check | First service — Before Starting; schedule column X-marks not legible in source. Columns are: Before Starting / After 50 Hrs.-1 Month / Every 100 Hrs.-3 Months / Every 300 Hrs.-6 Months / Every 500 Hrs.-Yearly |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
| Type | Item | Value | Unit | Condition |
|---|---|---|---|---|
| Clearance | Fan belt tension (deflection) | 0.4-0.6 (10-5) | in. (mm) | |
| Gap | Magnetic pick-up air gap | 0.030 in. (0.76 mm) +/-0.010 in. (0.25 mm) | in. (mm) | |
| Gap | Speed Sensor to actuator air gap | 0.030 in. (0.76 mm) +/-0.010 in. (0.25 mm) | in. (mm) | |
| Gap | Speed sensor air gap | 0.020 | in. (0.508 mm) | |
| Gap | Speed sensor air gap between sensor and sensing lobe | 0.020 | in (0.508 mm) | rotor positioned with lobe below sensor |
| Injection timing | Timing (B.T.D.C.) | 16 +/- 1 | degrees | B.T.D.C. |
| Other | 1TS thermal switch timeout | 30-60 | seconds | |
| Other | Controller fuse (Basic and Meter Box models) | 10 | amp | |
| Other | Cool-down period | 5 | minutes | |
| Other | Cranking cycle standard off time | 10 | seconds | |
| Other | Cranking cycle standard on time | 10 | seconds | |
| Other | Fuel solenoid current, pull-in / hold | 50 Amps pull-in; 1.0 Amp hold | Amps | |
| Other | Fuse protecting CR and 1CR relay contacts | 15 | amp | |
| Other | High temperature shutdown time (NFPA) | 3-5 | seconds | |
| Other | High temperature shutdown time (basic/meter box) | 10-20 | seconds | |
| Other | High water temperature lamp light time (Fast Check test) | 3-6 | seconds | |
| Other | Low oil pressure lamp light time (Fast Check test) | 20-60 | seconds | |
| Other | Low oil pressure shutdown time (NFPA) | 20-30 | seconds | |
| Other | Low oil pressure shutdown time (basic/meter box) | 10-20 | seconds | |
| Other | NFPA controller fuse | 3 | amp | |
| Other | Overcrank shutdown time (NFPA) | 45-70 | seconds | |
| Other | Overcrank shutdown time (basic/meter box) | 40-60 | seconds | |
| Other | Overcrank shutdown, 5-Light controller | 45 seconds continuous cranking or 75 seconds cyclic cranking; 15 seconds if locked rotor | seconds | |
| Other | Overcrank shutdown, relay controller | 30-60 seconds continuous cranking | seconds | |
| Other | Preheat switch duration | 15-20 | seconds | |
| Pressure | Anticipatory Low Oil Pressure switch closes | below 8 | psi (55 kPa) | |
| Pressure | Engine oil pressure | 43-57 | psi (294-392 kPa) | |
| Pressure | Fuel injection pressure | 2844 | psi (19609 kPa) | |
| Pressure | Low Oil Pressure shutdown | 7.1 | psi (49 kPa) | |
| Resistance | Cold exciter field resistance (RZ) | 35 | ohms ±10% | cold |
| Resistance | Cold rotor resistance (RY) | 19.2 | ohms ±10% | cold |
| Resistance | Cold rotor resistance (RZ) 22.5kW | 3.3 | ohms ±10% | cold |
| Resistance | Cold rotor resistance (RZ) 32.5kW | 2.4 | ohms ±10% | cold |
| Resistance | Cold rotor resistance (RZ) 47.5kW | 2.9 | ohms ±10% | cold |
| Resistance | Cold rotor resistance — 22.5 kW (Brushless RZ) | 3.3 | ohms | cold, ±10% |
| Resistance | Cold rotor resistance — 32.5 kW (Brushless RZ) | 2.4 | ohms | cold, ±10% |
| Resistance | Cold rotor resistance — 47.5 kW (Brushless RZ) | 2.9 | ohms | cold, ±10% |
| Resistance | Exciter armature winding AC1 to AC2 | 0.5-0.75 | ohms | |
| Resistance | Exciter armature winding AC1 to AC3 | 0.5-0.75 | ohms | |
| Resistance | Exciter armature winding AC2 to AC3 | 0.5-0.75 | ohms | |
| Resistance | Exciter armature winding resistance (AC1-AC2, AC2-AC3, AC1-AC3) | .5-.75 | ohms | |
| Resistance | Exciter field resistance (ohmmeter across F1 and F2) | 35 | ohms | cold exciter field, ±10% |
| Resistance | Fuel solenoid hold coil (black-red leads) | 11-13 | ohms | solenoid disconnected from engine harness |
| Resistance | Fuel solenoid pull-in coil (black-white 14P leads) | 0.12-0.26 | ohms | solenoid disconnected from engine harness |
| Resistance | K1, K2, K3, K4 relay coil (controller circuit board) | approx. 400 | ohms | R x 10 scale |
| Resistance | K20 relay coil (starter solenoid) | 3-4 | ohms | |
| Resistance | Oil pressure sender resistance at 0 psi/kPa | 227-257 | ohms | |
| Resistance | Oil pressure sender resistance at 100 psi (690 kPa) | 21-50 | ohms | |
| Resistance | Rotor resistance | 2.5-3.1 | ohms | room temperature |
| Resistance | Rotor resistance | 3.5-4.3 | ohms | room temperature |
| Resistance | Rotor resistance | 5.1 | ohms | room temperature |
| Resistance | Rotor resistance (Static RY, ohmmeter across slip rings) | 19.2 | ohms | cold rotor, ±10% |
| Resistance | Stator resistance leads 1-2, 3-4 | 0.07 | ohms | cold, room temperature |
| Resistance | Stator resistance leads 1-2, 3-4 | 0.13 | ohms | cold, room temperature |
| Resistance | Stator resistance leads 1-2, 3-4 | 0.17 | ohms | cold, room temperature |
| Resistance | Stator resistance leads 33-44 | 0.17 | ohms | cold, room temperature |
| Resistance | Stator resistance leads 55-33 | 1.1 | ohms | cold, room temperature |
| Resistance | Stator resistance leads 55-33 | 1.3 | ohms | cold, room temperature |
| Resistance | Stator resistance leads 55-33 | 2.2 | ohms | cold, room temperature |
| Resistance | Water temperature sender resistance at 100 degrees F (38 degrees C) | 450 +/-10% | ohms |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
| Fluid | Grade | Standard | Ambient | Capacity | Notes |
|---|---|---|---|---|---|
| Coolant | 50% ethylene glycol / 50% clean, softened water | Permanent-type coolant meeting specifications | Prevents freezing to -34 degrees F (-37 degrees C). Do not use alcohol or methanol antifreeze. Cooling system capacity: 2 gal. (7.6 L) 6ROY/6RFOY and 10ROY/10RFOY; 4.7 gal. (17.8 L) 15ROY/15RFOY. Maintain level approx. 3/4 to 1-1/2 in. (19-38 mm) below radiator filler neck seat when cold. | ||
| Coolant | 50% ethylene glycol and 50% clean, soft water | above -37°C | Recommended to inhibit corrosion and prevent freezing to -34°F (-37°C). Maintain coolant level one-half to one inch below top of filler neck. | ||
| Engine oil | CC or CD (API) | API CC, CD/CC or CC | Select SAE grade per Figure 3-1 engine oil selection chart (SAE 10W, 20W-20, 30, 40) for operating temperature range -30 to 40 degrees C (-20 to 104 degrees F). Oil capacity with filter: 3.6 qts. (3.4 L) 6ROY/6RFOY; 5 qts. (4.7 L) 10ROY/10RFOY; 6.1 qts. (5.8 L) 15ROY/15RFOY. Avoid mixing different brands. | ||
| Fuel | No. 2-D diesel | ASTM D975 (Federal Specification W-F-800a); DIN 51 601; BS2869 Class A1 or A2 | Sulphur content less than 0.5%; sediment and water not to exceed 0.1%; cetane number greater than 45; pour point at least 10 degrees F (5.6 degrees C) below lowest outside air temperature. Never store in galvanized containers. |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
| Code | Name | Meaning | Severity | Action |
|---|---|---|---|---|
| ANTIC. HIGH WATER TEMP. | Anticipatory High Water Temperature | Lamp lights if engine coolant temperature approaches shut-down level. | Warning | Check coolant level and cooling system. |
| ANTIC. LOW OIL PRESS. | Anticipatory Low Oil Pressure | Lamp lights if engine oil pressure approaches shut-down level. | Warning | Check engine oil level and oil pressure. |
| BAT. HIGH VOLTS | Battery High Volts | Lamp lights if battery or charging voltage exceeds normal (about 15 Volts); also lights if overvoltage occurs due to battery charger malfunction while set is not operating. | Warning | Check battery charger and charging system. |
| BAT. LOW VOLTS | Battery Low Volts | Lamp lights if battery or charging voltage drops below normal (about 11 Volts); also lights if undervoltage occurs due to battery or charger malfunction while set is not operating. | Warning | Check battery and charging system. |
| EMERG. STOP | Emergency Stop | EMERG. STOP button pushed. | Shutdown | Reset emergency stop. |
| Emergency Stop | Emergency stop activated | Emergency stop switch activated, or switch disconnected from controller terminals TB1-1 or 1A. | Shutdown | Correct cause, reset emergency stop switch by replacing glass face, toggle master switch OFF/RESET then RUN or AUTO |
| HIGH TEMPERATURE | High Water Temperature | Shut-down occurs 10-20 seconds after fault (Basic and Meter Box); 3-5 seconds after fault (NFPA). | Shutdown | Activate water temp reset switch to reset 1TS contacts. |
| High Engine Temperature | HET lamp lights | Engine coolant temperature above 230 degrees F (110 degrees C). Cooling system malfunction. | Shutdown | Check coolant level, fan belt, radiator obstructions; allow engine to cool; reset controller |
| LOW FUEL | Low Fuel | Lamp lights if fuel tank level approaches empty. | Warning | Check fuel supply. |
| LOW OIL PRESSURE | Low Oil Pressure | Shut-down occurs 10-20 seconds after fault (Basic and Meter Box); 20-30 seconds after fault (NFPA). | Shutdown | Activate Oil Press. reset switch to reset 1TS contacts. |
| LOW WATER TEMP. | Low Water Temperature | Lamp lights if optional engine block heater is not working and/or temperature may be too low (below 60°F, 16°C) for 10-second startup. | Warning | Check block heater and coolant temperature. |
| Low Oil Pressure | LOP lamp lights | Engine oil pressure drops to 7.1 psi (49 kPa). | Shutdown | Check engine lube oil level and oil pressure; correct cause; reset controller |
| Low Water Temperature/Auxiliary | LWT/AUX lamp lights | Engine coolant below safe range in radiator; also emergency stop, overvoltage, high oil temperature, low coolant level, or customer auxiliary shutdown input. | Shutdown | Add coolant to specified level; reset controller |
| OVERCRANK | Overcrank | Shut-down occurs if engine does not start after 40-60 seconds of cranking (Basic and Meter Box); 45-70 seconds of cyclic cranking (NFPA). | Shutdown | Activate overcrank reset switch to reset 1TS contacts; check fuel supply and starting system. |
| OVERSPEED | Overspeed | Unit shuts down immediately; OS contacts on regulator board close and energize SDR shut-down relay. | Shutdown | Activate overspeed reset switch to deenergize SDR relay. |
| OVERVOLTAGE | Overvoltage | Voltage exceeds nominal by 15% or more for approximately one second. | Shutdown | Activate overvoltage reset switch to deenergize SDR relay. |
| Overcrank | Overcrank lamp lights | More than 45 seconds of continuous cranking or 75 seconds cyclic cranking (5-light); 30-60 seconds (relay). Locked rotor stops cranking after 15 seconds. | Shutdown | Check engine fuel supply; wait for complete stop; reset controller |
| Overspeed | Overspeed lamp lights | Governed frequency in excess of 70 Hz (50 and 60 Hz models). | Shutdown | Check governor and engine speed; reset controller |
| Overvoltage | Overvoltage shutdown (if equipped) | Output voltage 15% above nominal voltage for one second or longer. | Shutdown | Check voltage regulator and connections; reset controller |
| SWITCH OFF | Switch Off | Generator Main Switch in CENTER OFF position. Lamp flashes. | Info | |
| SYSTEM READY | System Ready | Generator Main Switch in AUTO or TEST and no faults sensed. | Info |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
⚠ Hazardous voltage; do not touch voltage regulator heat sink when testing.
Tools: Voltmeter, Frequency meter
⚠ Improper adjustment may cause burn-out of the pull-in coil.
⚠ High voltage is present at regulator board P1 connector and terminal strip when set is running.
⚠ Do not exceed 285 Volts when adjusting Pot. 2; regulator board damage may result.
Tools: AC voltmeter, 0-300 V AC, ±0.5%, Frequency counter, 45-75 Hz, ±1%, Potentiometer adjustment tool or small blade screwdriver, Load bank (for boards with Pot. 4 — Load Shed)
⚠ DANGER OF ELECTROCUTION! High voltage present when set is running.
Tools: AC voltmeter 0-300 V, Frequency counter 45-75 Hz, Potentiometer adjustment tool
Tools: Ohmmeter
⚠ See Safety Precautions before making any battery connections.
Tools: Fast Check and harness (A-291930 and 269955), Variable low voltage DC power supply, 0-50 Volt, 3 amp minimum, Stopwatch
⚠ HIGH VOLTAGE! Potential danger of electrocution.
Tools: 208-240 Volt AC power source, On-Off switch, SCR module (pre-tested), 120 or 240 Volt AC light bulb and socket, Jumper wires
⚠ The SCR module may be damaged if the negative (-) lead of the battery is not connected to the POSITIVE (+) pin.
Tools: Ohmmeter (RX1 scale), 12-volt DC source, 100-500-ohm resistor, 12-volt lamp, Momentary jumper
⚠ Hazardous voltage; perform electrical service only as prescribed in equipment manual.
Tools: DC ammeter, 12-Volt automotive battery, 10 Amp fuse
Tools: Voltmeter, Ammeter
⚠ HIGH OUTPUT VOLTAGE DURING TESTS MAY ENDANGER HUMAN LIFE OR DAMAGE EQUIPMENT!
Tools: 12-volt battery, DC ammeter
⚠ EXPLOSIVE GASES! Locate auxiliary battery at least 18 inches above floor.
Tools: Voltmeter, Ammeter
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
| Voltage | Phase | Connection | Leads | Notes |
|---|---|---|---|---|
| 100-120 | 1 | Dual voltage connection | LO-L1, LO-L2 | Jumper lead is not used in dual voltage systems; L1 and L2 are different phases and must never be connected together. |
| 100-120 | 1 | Single voltage connection LO-L1 | LO-L1 | 60 Hz and 50 Hz. Jumper lead should be placed on the line side of the circuit breaker; recommended for all straight 100-120 Volt systems to help balance load. |
| 110/190 | 3 | 4 wire | 50 Hz | |
| 110/190 | 3 | 50 Hz, 110/190 Volt, 3 Phase, 4 Wire | ||
| 110/220 | 1 | 3 wire | 50 Hz | |
| 110/220 | 1 | 50 Hz, 110/220 Volt, 1 Phase, 3 Wire | Multi-voltage wiring diagram — reconnect output leads according to diagram. | |
| 110/220 | 3 | 4 wire | 50 Hz | |
| 110/220 | 3 | 50 Hz, 110/220 Volt, 3 Phase, 4 Wire | ||
| 120/208 | 3 | 4 wire | 60 Hz | |
| 120/208 | 3 | 50 Hz, 120/208 Volt, 3 Phase, 4 Wire | ||
| 120/208 | 3 | 60 Hz, 120/208 Volt, 3 Phase, 4 Wire | ||
| 120/240 | 1 | 3 wire | 60 Hz | |
| 120/240 | 1 | 60 Hz, 120/240 Volt, 1 Phase, 3 Wire | ||
| 120/240 | 3 | 4 wire | 60 Hz | |
| 120/240 | 3 | 60 Hz, 120/240 Volt, 3 Phase, 4 Wire | ||
| 220/380 | 3 | 4 wire | 50 Hz | |
| 220/380 | 3 | 50 Hz, 220/380 Volt, 3 Phase, 4 Wire | ||
| 240 | 3 | 3 wire | 60 Hz | |
| 240 | 3 | 60 Hz, 240 Volt, 3 Phase, 3 Wire | ||
| 277/480 | 3 | 4 wire | 60 Hz | |
| 277/480 | 3 | 60 Hz, 277/480 Volt, 3 Phase, 4 Wire | ||
| all | 1 | Single-phase units — reconnect lead V9 | V9 | For single phase units lift V9 from terminal strip and tape, or connect to open terminal next to V4. |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Parts listed by aftermarket suppliers as fitting this engine — leads compiled from supplier catalogs; verify the exact part for your serial number.
Other equipment known to use this engine, via filter-application cross-reference — useful for sourcing parts even when your exact machine isn't listed elsewhere on this page.
The Yanmar 4TN84E-RK engine has an oil capacity of 5.8 liters.
The Yanmar 4TN84E-RK powers 2 generator set(s), including Kohler 15RFOY, Kohler 15ROY.
A commonly reported issue on generators using the Yanmar 4TN84E-RK is: Unit will not crank. Cause: Weak or dead battery, Reversed or poor battery connections, Defective starter/starter solenoid, Defective start/stop switch (local or remote), Fuse blown in controller, Open in wiring, terminals, pin, circuit board, etc., Defective circuit board. Fix: Recharge or replace battery, Check connections, | Rebuild or replace Test function; replace if defective, Replace fuse; if fuse blows again, check circuit and components, Check continuity, Check circuit board operation.