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RF Engine

The RF is a 4-cylinder engine. It powers generator sets from Suzuki Motor, including the RF ENGINE.

Also known as: RF ENGINE

4
Cylinders

Engine specifications

Cylinders4

Generator sets powered by this engine

1
Suzuki Motor RF ENGINE

Common problems

15
  • Improper engine idling or engine fails to idle
    Cause: Intake system out of order — Clogged air cleaner element
    Fix: Clean or replace.
  • Hard starting (Engine cranks OK)
    Cause: Engine and emission control system out of order — Faulty ECM
    Fix: Inspect and replace.
  • Engine hesitates when accelerating
    Cause: Intake system out of order — Clogged air cleaner element
    Fix: Clean or replace.
  • Overheating
    Cause: Insufficient coolant
    Fix: Replenish.
  • Hunts while driving
    Cause: Fuel system out of order — Fuel filter: Dirty or clogged
    Fix: Replace.
  • Abnormal knocking
    Cause: Fuel system out of order — Fuel injection pipe: Cracks
    Fix: Replace.
  • TP sensor — Throttle opening is controlled as closed 32
  • TCC solenoid valve — TCC solenoid valve OFF 25
  • IAT sensor signal — High signal voltage; Open circuit; Low signal voltage 23
    Fix: Set intake air temp. to appropriate temp., and perform each control; IAT sensor; Related wiring harness
  • VSS signal — No VSS signal input 24
    Fix: Detect vehicle speed as 0 km/h (or more), and perform each control; VSS; Related wiring harnesses
  • Vehicle speed sensor (A/T) — Vehicle speed signal not inputted 31
    Cause: "W" or "O" wire open or poor coupler connection; Improper installation or faulty A/T vehicle speed sensor; Poor "A5" or "A19" terminal connection
    Fix: Check resistance between "A5" and "A19" terminal of disconnected TCM coupler (369-451 Ω); Check voltage between "A5" and "A19" terminal of TCM coupler when vehicle running at 40 km/h on lift (0.5-1.0 V by using AC voltmeter); If wire and connection are OK, replace A/T vehicle speed sensor; If connections are OK, substitute a known-good TCM and recheck
  • Vehicle speed sensor (A/T) — Signal from vehicle speed sensor (Meter) is used 31
  • Vehicle speed sensor (A/T) — Defective sensor or its circuit (open or short) 31
  • Vehicle speed sensor (A/T and Meter) — Vehicle speed signal not inputted 36
    Cause: Faulty "BI/Y" wire or poor "A32" connection; "BI/B" or "B/Or" wire open or short; Malfunction of VSS drive or driven gear; Speedometer malfunction; "BI/Y" wire open/short or faulty TCM; Poor VSS connection or VSS malfunction
    Fix: Refer to item DTC-31 in this section; Check if speedometer indicates vehicle speed; Check voltage between "BI/B" wire terminal and "B/Or" wire terminal of VSS coupler (about 10-14 V); Check voltage between "BI/Y" and "B/Or" terminals of VSS coupler (4 V or more); Check VSS drive and driven gears for damage and excessive wear; Check voltage between "BI/Y" and "B/Or" terminals of VSS coupler (about 4-5 V); If wire and connection are OK, intermittent trouble or faulty TCM; If connection is OK, substitute a known-good VSS and recheck; If wire and connection are OK, substitute a known-good TCM and recheck
  • Vehicle speed sensor (A/T and Meter) — Shift solenoid valve A and B is controlled as OFF 36

Compiled from service & troubleshooting documentation across every generator set that uses the RF.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filterreplace as necessary—
Fuel filterSuzuki BOND Sealant NO.1215—
Oil filterSuzuki BOND Sealant NO.121509915-47810 Amazon eBay
Batteryinspect and replace if necessary—
BeltFlare nut wrench (17 — 19 mm)09916-57810 Amazon eBay
Coolantcheck and replace as necessary—
Coolant filterSuzuki BOND Sealant NO.1215—
Hydraulic filterSuzuki BOND Sealant NO.1215—
OilSuzuki BOND Sealant NO.120765.0 liters99000-31150 Amazon eBay
Spark plugPiston ring compressor09912-57820 Amazon eBay

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Common questions

Which generators use the RF engine?

The RF powers 1 generator set(s), including Suzuki Motor RF ENGINE.

What is a common problem with the RF engine?

A commonly reported issue on generators using the RF is: Improper engine idling or engine fails to idle. Cause: Intake system out of order — Clogged air cleaner element. Fix: Clean or replace..