The Kohler Kohler PRO 6.4 is a 0.28 L engine rated at 3600 rpm. It powers generator sets from Kohler, including the PRO 6.4. It holds 0.6 L (0.2 gal) of oil.
Maintenance schedule
| Item | Spec | Capacity | Part # | Interval | |
|---|
| Air filter | | | — | 300 hr | |
| Fuel filter | | | — | 300 hr | |
| Battery | Maintenance-free | | — | 25 hr | |
| Oil | API SJ or higher; Synthetic acceptable | 0.6 liters | — | 100 hr | |
| Spark plug | Gap 0.03 in (0.76 mm) | | — | 500 hr | |
Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.
Procedures
8Change Oil maintenance
⚠ Change oil while engine is warm
⚠ Dispose of used oil in accordance with local ordinances
- Clean area around oil fill cap/dipstick (N) and oil drain plug (M).
- Remove oil drain plug (M) and oil fill cap/dipstick (N). Drain oil completely.
- Reinstall oil drain plug (M). Torque to 13 ft. lb. (17.6 N·m).
- Fill crankcase with new oil, up to point of overflowing filler neck.
- Reinstall oil fill cap/dipstick (N) and tighten securely.
Changing Oil maintenance
⚠ Engine must be warm for oil change
⚠ Dispose of used oil per local regulations
Tools: Drain pan
- Clean area around oil fill cap and drain plug
- Remove oil drain plug and fill cap
- Drain oil completely
- Reinstall oil drain plug; torque to 13 ft. lb.
- Fill crankcase to overflow neck
- Reinstall oil fill cap
- Dispose of used oil properly
Check Oil Level maintenance
⚠ Never run engine with oil level below or above operating range indicator on dipstick
- Ensure engine is cool. Clean oil fill/dipstick (N) areas of any debris.
- Remove oil fill/dipstick (N); wipe oil off.
- Remove oil fill/dipstick (N); check oil level. Level should be at top of indicator on dipstick (N).
- If oil is low, add oil up to point of overflowing filler neck.
- Reinstall oil fill/dipstick (N) and tighten securely.
Check and Clean Fuel Filter maintenance
Tools: Non-flammable solvent or high flash point solvent
- Open fuel tank cap (K).
- Remove fuel filter (AD) from tank neck.
- Clean fuel filter (AD) with a non-flammable solvent or solvent with a high flash point. Dry it fully. Replace as necessary.
- Reinstall fuel filter (AD).
- Reinstall fuel tank cap (K).
Clean Air Cleaner maintenance
⚠ Operating engine with loose or damaged air cleaner components could cause premature wear and failure
- Remove screw (T) and air cleaner cover (U).
- Remove foam element (V) from air cleaner base (W).
- Wash foam element (V) in warm water with detergent. Rinse and allow to air dry.
- Lightly oil foam element (V) with new engine oil; squeeze out excess oil.
- Reinstall foam element (V) into air cleaner base (W).
- Reinstall cover and secure with screw (T).
Replace Spark Plug maintenance
⚠ Disconnect and ground spark plug lead(s) before servicing
Tools: Wire feeler gauge
- Clean out spark plug recess. Remove spark plug (Q) and replace.
- Check gap using wire feeler gauge. Adjust gap to 0.03 in. (0.76 mm).
- Install spark plug (Q) into cylinder head.
- Torque spark plug (Q) to 20 ft. lb. (27 N·m).
Pre-Start Checklist operation
⚠ Do not operate with covers or guards removed
⚠ Hazardous voltage can cause injury
- Position generator at least 3.3 ft from buildings
- Check all warning labels
- Check oil level
- Check fuel level
- Test GFCI receptacle
- Verify air cleaner is unobstructed
- Ensure electrical devices not connected
Starting the Generator operation
⚠ Keep away from moving parts
⚠ Rotating parts can cause severe injury
- Turn main AC circuit breaker OFF
- Turn Auto Idle OFF
- Turn fuel valve ON
- Turn engine to ON position
- Pull rope (or push start button)
- Push choke lever OFF after warm
- Repeat gradually opening choke if needed
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Common questions
What is the oil capacity of the Kohler Kohler PRO 6.4?
The Kohler Kohler PRO 6.4 engine has an oil capacity of 0.6 liters.
What is the displacement of the Kohler Kohler PRO 6.4?
The Kohler Kohler PRO 6.4 has a displacement of 0.277 liters.
Which generators use the Kohler Kohler PRO 6.4 engine?
The Kohler Kohler PRO 6.4 powers 1 generator set(s), including Kohler PRO 6.4.
How often should you change the oil in the Kohler Kohler PRO 6.4?
The Kohler Kohler PRO 6.4 oil change interval is every 100 hours.
What is a common problem with the Kohler Kohler PRO 6.4 engine?
A commonly reported issue on generators using the Kohler Kohler PRO 6.4 is: Stator is faulty. Fix: Test for voltage and resistance..