HomeEnginesKohler KDI 3404TCR SCR

Kohler KDI 3404TCR SCR Engine

The Kohler KDI 3404TCR SCR is a 3.36 L 4-cylinder turbocompressor with wastgate valve engine rated at 1800 rpm, producing up to 112 kW. It powers generator sets from Kohler, including the KDI 3404 TCR SCR. It holds 15.6 L (4.1 gal) of oil.

Also known as: Kohler KDI 3404TCR SCR, KDI 3404 TCR SCR

Part of the Kohler KDI 3404TCR engine family — 2 variants share parts & fitment.

3.359 L
Displacement
4
Cylinders
1800 rpm
Rated speed
112 kW
Gross power

Engine specifications

Oil capacity15.6 L
Displacement3.359 L
Cylinders4
AspirationTurbocompressor with Wastgate Valve
Rated speed1800 rpm
Gross power112 kW

Common problems

13
  • Warning RED light turn on
    Cause: Engine ECU has detect a malfunctions
    Fix: Contact KOHLER authorised workshops
  • The engine starts but stops
    Cause: Inefficient electrical connections
    Fix: Clean the electrical contacts; if the problem persists, Contact KOHLER authorised workshops
  • The engine does not start
    Cause: Sulphated battery terminals corroded
    Fix: Clean the battery terminals
  • RPM instability at idle speed
    Cause: Clogged fuel pipes
    Fix: Contact KOHLER authorised workshops
  • Poor quality fuel
    Fix: Clean the tank and refuel with quality fuel
  • Numero dei giri al minimo basso
    Cause: Clogged fuel pipes
    Fix: Contact KOHLER authorised workshops
  • High oil sump level
    Fix: Replace the engine oil; if the problem persists, Contact KOHLER authorised workshops
  • Excessive fuel consumption
    Cause: Clogged air filter
    Fix: Replace with a new filter
  • Engine overheats
    Cause: Insufficient coolant level
    Fix: Fill up to the level
  • Engine lost its initial performance
    Cause: Clogged air filter
    Fix: Replace with a new filter
  • Engine jerking
    Cause: Clogged fuel pipes
    Fix: Contact KOHLER authorised workshops
  • Engine doesn't rev up
    Cause: Safety protocol in starting
    Fix: Wait some seconds
  • Blue smoke
    Cause: High oil sump level
    Fix: Replace the engine oil; if the problem persists, Contact KOHLER authorised workshops

Compiled from service & troubleshooting documentation across every generator set that uses the Kohler KDI 3404TCR SCR.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filterClean the inside components A and D with a damp cloth. Do not use compressed air, repeatedly tap the front side E on a flat surface.500 hr
Fuel filterReplace fuel filter and pre-filter cartridge (1)2000 hr
Oil filterOil, SAE 5w-40 (-30°C ÷ +50°C)5W-40 Amazon eBay
Battery
BeltReplace Poly-V belt (6)3000 hr
CoolantTop liquid up until the pipes inside the radiator are covered by about 5 mm. Do not overfill the radiator, but leave room for the coolant to expand.250 hr
Coolant filter
OilCheck the level of the engine oil, fuel and coolant and fill if necessary (Par. 4.5 e Par. 4.6).100 hr
Spark plug

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service intervals

1
ItemActionHoursMonthsNotes
oilChange500 hrMinimum 500 hours oil change interval

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
FuelNo 1 Diesel (US) - ASTM D 975-09 B - Grade 1-D S 15 and No 2 Diesel (US) - ASTM D 975-09 B - Grade 2-D S 15, S 500 for mechanical models onlyASTM D 975-09 B

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the Kohler KDI 3404TCR family

44
Part #DescriptionCategory
ED0053030050Air filter cartridgeair_filter
GM93824Air Cleaner Assyair_filter
GM93996Element, Air Cleaner Primaryair_filter
GM93997Element, Air Cleaner Secondaryair_filter
8080710050AIR INLET MANIFOLD / AIR FILTERair_inlet_manifold_filter
8045710050BREATHER SYSTEMbreather_system
8079710010FITTING FOR CAB HEATINGcabin_heating_fitting
8035710090CAMSHAFTcamshaft
8020710090CRANKCASEcrankcase
8010710020CRANKSHAFTcrankshaft
8021710070CYLINDER HEADcylinder_head
8025710010ENGINE MOUNTSengine_mounts
8085710090EXHAUST GAS MANIFOLDexhaust_gas_manifold
8086710020EXHAUST MUFFLERexhaust_muffler
8012710050FLYWHEELflywheel
8061710010FUEL FILTERfuel_filter
8061710020FUEL FILTERfuel_filter
8022710080HEAD COVERhead_cover
8068710070HOSES FOR WATER COOLERhoses_water_cooler
8030710150INJECTION SYSTEMinjection_system
8043710020OIL DIPSTICKoil_dipstick
10W-400o F to 80o F (-18o C to 27o C)oil_filter
5W-40Oil, SAE 5w-40 (-30°C ÷ +50°C)oil_filter
8041710040OIL PANoil_pan
8040710030OIL PUMPoil_pump
8011710040PISTON / CONNECTING RODother_service
8020710100CRANKCASEother_service
8021710080CYLINDER HEADother_service
8022710070HEAD COVERother_service
8030710130INJECTION SYSTEMother_service
8035710120CAMSHAFTother_service
8036710080ROCKER ARMS / VALVESother_service
8038710040TIMING GEARother_service
8045710070BREATHER SYSTEMother_service
8047710030OIL COOLERother_service
8064710030FUEL PIPINGother_service
ED0014603650-SSix Nicks SN8other_service
8011710030PISTON / CONNECTING RODpiston_connecting_rod
8014710050PULLEYS / BELTpulleys_belt
8036710070ROCKER ARMS / VALVESrocker_arms_valves
8074710030THERMOSTAT UNITthermostat_unit
8038710050TIMING GEARtiming_gear
8083710060TURBOCHARGERturbocharger
8077710030WATER PUMPwater_pump

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Common questions

What is the oil capacity of the Kohler KDI 3404TCR SCR?

The Kohler KDI 3404TCR SCR engine has an oil capacity of 15.6 liters.

What is the displacement of the Kohler KDI 3404TCR SCR?

The Kohler KDI 3404TCR SCR has a displacement of 3.359 liters with 4 cylinders.

Which generators use the Kohler KDI 3404TCR SCR engine?

The Kohler KDI 3404TCR SCR powers 1 generator set(s), including Kohler KDI 3404 TCR SCR.

How often should you change the oil in the Kohler KDI 3404TCR SCR?

The Kohler KDI 3404TCR SCR oil change interval is every 100 hours.

What is a common problem with the Kohler KDI 3404TCR SCR engine?

A commonly reported issue on generators using the Kohler KDI 3404TCR SCR is: Warning RED light turn on. Cause: Engine ECU has detect a malfunctions. Fix: Contact KOHLER authorised workshops.