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Kohler CH1006 Engine

The Kohler CH1006 is a 1 L 2-cylinder natural engine rated at 3600 rpm, producing up to 26.1 kW. It powers generator sets from Kohler, including the 26RCA. It holds 1.9 L (0.5 gal) of oil.

Also known as: Kohler CH1006

0.999 L
Displacement
2
Cylinders
3600 rpm
Rated speed
26 kW
Gross power

Engine specifications

Oil capacity1.9 L
Displacement0.999 L
Cylinders2
AspirationNatural
Rated speed3600 rpm
Gross power26 kW

Common problems

15
  • Generator set stops suddenly
    Cause: Low oil pressure shutdown
    Fix: Check for oil leaks. Check the oil level and add oil if necessary
  • The generator set cranks but does not start, starts hard, lacks power, or operates erratically
    Cause: Air cleaner clogged
    Fix: Clean and/or replace the air cleaner
  • The generator set does not crank
    Cause: Battery weak or dead
    Fix: Recharge or replace the battery. Make sure that the AC power to the generator set controller is backed up by the generator set
  • No AC output
    Cause: Line circuit breaker in the OFF position
    Fix: Place the circuit breaker in the ON position
  • Underspeed, underfrequency, or undervoltage fault
    Cause: Generator thermostat tripped due to excess heat inside the enclosure
    Fix: Check for blocked air inlets and exhaust outlets. Then follow the procedure to reset the thermostat
  • This generator has absorbed more than 25% reactive power (magnetic excitation current) for 20 seconds. LossOfField
    Cause: Generator voltage on this generator is not calibrated correctly. Generator voltage on other generator is not calibrated correctly. Bus voltage on this generator is not calibrated correctly. Bus voltage on the other generator is not calibrated correctly.
  • This generator does not know if the metering is connected or the orientation of the connection. This means that the generators can’t share load accurately until this information is known. MeterUnknown
    Cause: System commissioning and startup not yet complete. See the APM instructions.
  • The two generators that are intended to be paralleled have incompatible model numbers. CfgModelNum
    Cause: Incorrect configuration of one of the generators. Different generator types. The paralleled generator sets must be the same kW model. (i.e. two 14 kW or two 20 kWor 26 kW models).
  • The system voltage of the two generators intended to be paralleled is not the same. CfgSysVolt
    Cause: One of the two generators is incorrectly configured. Intermittent connections on RBUS network wiring.
  • The primary controller has lost communication with the secondary controller. (A secondary controller was detected, then communication was lost.) LossOfComm2
    Cause: RBUS disconnected, secondary controller battery disconnected, updating firmware in secondary controller, or intermittent RBUS connections.
  • The power metering on this controller gives a signal that is not consistent with the system configuration. Reversing the power direction does not resolve the problem. ErraticSig
    Cause: Bad wiring to the CT. Too much tension on wires from the CT to the controller.
  • The generator has verified that the metering is connected correctly and that the direction is consistent with expected power direction. MeteringOk
    Cause: Status message indicates that the CT is connected to the generator correctly.
  • The generator has been attempting to synchronize for over 2 minutes without success. SyncFailure
    Cause: Generator is hunting. Advanced speed control settings need adjustment. Load is changing frequently to disturb the online generator.
  • The generator has applied load (using the other generator) and has observed no current on the power sensing inputs. NoCurrent
    Cause: The CT is not connected to the controller. The output leads from the generator do not go through the CT in the correct direction. See the APM instructions.
  • The bus is measured to be live when no generators are connected to it (both contactors open). BusLiveDead
    Cause: Bus metering V9A and V9B connections to V9 of paralleling protection harness are connected incorrectly.

Compiled from service & troubleshooting documentation across every generator set that uses the Kohler CH1006.

Maintenance schedule

ItemSpecCapacityPart #Interval
Oil filterCartridge type—

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service intervals

40
ItemActionHoursMonthsNotes
Oil level (14 kW)Check8 hrEvery 8 hours of engine operation
Oil level (20 kW)Check8 hrEvery 8 hours of operation
Oil level, 14 kW modelsCheck8 hrEvery 8 hours of engine operation
Oil level, 20 kW modelsCheck8 hr
Oil level (26 kW)Check24 hrEvery 24 hours of operation
Oil level, 26 kW modelsCheck24 hr
Change oil (14 kW)Change100 hr12 moYearly or 100 hours
Oil cooler (20/26 kW)Clean100 hr12 moYearly or 100 hours; inspect and clean
Replace filter (20/26 kW)Replace100 hr12 moYearly or 100 hours
Oil change (20/26 kW)Change150 hr12 moYearly or 150 hours
Replace oil filter (14 kW)Replace200 hr12 moYearly or 200 hours
Air cleaner serviceReplace300 hr12 moYearly or hours shown; clean at 150 hours, replace at 300 hours; more often in dusty/dirty conditions
Brushes and collector ringInspect300 hr12 moYearly or 300 hours; authorized dealer only
Optional 300 hour extended life oil change kit (26 kW)Change300 hr24 mo2 years or 300 hours
Spark plugs (14 kW)Replace300 hrHours shown
Spark plugs (20/26 kW)Replace300 hr150/300 hours shown
Crankcase breather hoseInspect500 hr12 moYearly or 500 hours
Replace stepper motor coupling and bushingReplace500 hrAuthorized dealer only
Wire-cable insulation conditionInspect500 hr36 mo3 years or 500 hours
Air ducts, louversClean12 moYearly
Battery and rack corrosionClean12 moYearly
Battery charger operation, charge rateCheck1 moMonthly
Battery electrolyte level and specific gravityCheck12 moYearly; not necessary for maintenance-free batteries
Battery terminals and bootsClean12 moYearly
Clean and tighten battery terminals and inspect bootsCheck12 moYearly
Control and power wiring connectionsCheck12 moTighten; Yearly
Exhaust insulation, fire hazardsInspect12 moYearly
Flexible fuel lines and connectionsInspect3 moReplace as necessary; Quarterly
Fuel pipingInspect12 moYearly
Generator visible wear or damageInspect3 moQuarterly
Generator, visible wear or damageInspect3 moQuarterly
Interior of sound enclosureClean3 moQuarterly
Measure and record resistance of windings (Megger)Test36 mo3 years; authorized dealer only; SCR/rectifier and load leads disconnected
Remote control system, if equippedTest1 moMonthly
Remove corrosion, clean and dry battery and rackClean12 moYearly
Tighten control and power wiring connectionsAdjust12 moYearly
Visible wear or damage (AC electrical)Inspect3 moQuarterly
Winding insulation resistance readings (Megger)Test36 moAuthorized dealer only, SCR assembly/rectifier and load leads disconnected; 3 years
Wire abrasions where subject to motionCheck6 mo6 months
Wire abrasions where subject to motionInspect6 moSix months

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

59
TypeItemValueUnitCondition
GapSpark plug gap0.76mm (0.030 in.)
OtherBattery specific gravity, fully charged1.260specific gravitycorrected to 80 F (26.7 C)
OtherBattery specific gravity, needs chargingbelow 1.215specific gravitycorrected to 80 F (26.7 C)
OtherBattery wrap length1067 (42)mm (in.)
OtherBattery wrap length864 (34)mm (in.)
OtherHeater wrap rating50Watts
OtherHeater wrap rating65Watts
OtherPlug cord length75 (3)mm (in.)
OtherPower cord length1677 (66)mm (in.)
OtherPower cord length1830 (72)mm (in.)
OtherPower cord length483 (19)mm (in.)
OtherStarting battery rating500CCA at 0°F12-volt group 51
PressureEngine oil pressure172-241kPa (25-35 psi)
PressureFuel pressure required, LPG1.7-2.7kPa (7-11 in. H2O)
PressureFuel pressure required, Natural Gas0.9-2.7kPa (3.5-11 in. H2O)
ResistanceResistance through brushes0.1-0.2ohmswithout meter lead resistance
ResistanceRotor insulation (megohmmeter)500kOhms minimum500 VDC applied
ResistanceRotor resistance, cold (14 kW)5.2ohmscold
ResistanceRotor resistance, cold (20 kW)5.6ohmscold
ResistanceRotor resistance, cold (26 kW)6.4ohmscold
ResistanceStator insulation (megohmmeter)500kOhms minimum500 VDC applied
ResistanceStepper motor coil resistance (per half coil)38.5ohms
ResistanceTemperature sensor (OTS) resistance at 100C (212F)180-200ohms100 C (212 F)
ResistanceTemperature sensor (OTS) resistance at 30C (86F)2100-2400ohms30 C (86 F)
SpeedCrank disconnect speed750RPM (12.5 Hz)
SpeedEngine run speed 60 Hz / 50 Hz3600 / 3000RPM
SpeedEngine speed high shutdown115% of normal running speed for >0.3 sec
SpeedEngine speed low shutdown85% of normal running speed for >3 sec
SpeedFrequency regulation steady state0.5%%
SpeedOverspeed shutdown test115% of rated speed (69 Hz @60 Hz, 58 Hz @50 Hz)
TemperatureController operating temperature-30 to 70C
TemperatureController storage temperature-40 to 85C
TemperatureExhaust gas exiting the enclosure at rated kW260°C (500°F)rated kW
TemperatureHigh lube oil temperature shutdown325F (163 C)
TemperatureHigh lube oil temperature warning300F (149 C)
TemperatureThermostat off temperature27C (80 F)
TemperatureThermostat on temperature16C (60 F)
TorqueAlternator adapter bolts (14/20 kW)69Nm (51 ft. lb.)
TorqueAlternator adapter bolts (26 kW)69Nm (51 ft. lb.)
TorqueAlternator mounting bolts (14/20 kW)14.9Nm (11 ft. lb.)
TorqueAlternator mounting bolts (26 kW)14.9Nm (11 ft. lb.)
TorqueAlternator thrubolt (14/20 kW)85Nm (63 ft. lb.)
TorqueAlternator thrubolt (26 kW)85Nm (63 ft. lb.)
TorqueEnd bracket mounting screws23Nm (17 ft. lb.)star pattern, tighten twice
TorqueFan bolts (26 kW)10.9Nm (8 ft. lb.)
TorqueFan screws M6 (26 kW)10.9Nm (8.0 ft. lb.)add Blue Loctite 242
TorqueGenerator adapter mounting screws (14RCA only)40Nm (28 ft. lb.)
TorqueMuffler flange bolts (14/20 kW)24Nm (17.7 ft. lb.)
TorqueMuffler flange bolts (26 kW)24Nm (17.7 ft. lb.)
TorqueOil filter3/4 to 1 turnturn after gasket contact
TorqueSpark plug24.4-29.8Nm (18-22 ft. lb.)
TorqueSpark plug (14/20 kW)24.4-29.8Nm (18-22 ft. lb.)
TorqueSpark plug (26 kW)24.4-29.8Nm (18-22 ft. lb.)
TorqueVibromounts to skid5.4Nm (4 ft. lb.)do not over-tighten
VoltageAuxiliary winding voltage (55 and 66)30VAC minimumwhen AC output above 60 VAC
VoltageBattery charger output13.4 ±2%VDC, max 2.5 A
VoltageBattery cranking voltage warning threshold60% (7.2 V or 14.4 V)during cranking, 6 seconds
VoltageField voltage FP-FN20VDC
VoltageVoltage regulation (no-load to full-load)1.0%RMS

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Engine oilFull Pressure system1.9 LWith filter. Integral oil cooler.
Engine oil10W-30 syntheticService class SJ or higherAdd 5W-30 or 10W-30 synthetic oil when oil level is low
Engine oil10W-50 extended-life synthetic1.9 L (qt.)Premium oil option, 26 kW models, requires fewer oil changes
Engine oil5W-30 or 10W-30 API Service Class SG, SH, or SJ syntheticAPI SG/SH/SJ1.8 L (qt.)14 kW models
Engine oil5W-30 syntheticService class SJ or higherRefer to Oil Matrix chart for oil recommendation based on air temperature
Engine oilKOHLER PRO 10W-50Service class SJ or higherAll season Kohler PRO 10W-50 is ideal; extends oil/filter change to 300 hours (2 years) with KOHLER PRO extended life oil filter
Engine oilSynthetic, API Service Class SG or higherAPI SG or higherCheck oil level at or near, not over, full mark on dipstick before operation
FuelLPGNominal fuel rating 2500 Btu/ft.3 (93 MJ/m3)
FuelNatural gasNominal fuel rating 1000 Btu/ft.3 (37 MJ/m3)

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

53
CodeNameMeaningSeverityAction
AC Sens LossAC Sens LossAC sensing lost in Auto mode; generator output AC sensing lost. Detection begins 10 seconds after crank disconnect. Warning after 1 sec if no output detected after crank disconnect; Shutdown after 3 sec if voltage was present and then lost.WarningContact an authorized dealer for service.
AC Sens Loss ShutdownLoss of AC sensing shutdownLess than 5% of rated voltage measured on Phase A for 3 seconds in AUTOShutdownCheck loose wiring and connections; check all AC leads; troubleshoot alternator
AC Sens Loss WarningLoss of AC sensing warningLess than 5% of rated voltage on Phase A for 1 second, 10 seconds after crank disconnectWarningCheck loose wiring and connections; check all AC leads; troubleshoot alternator
Accy PwrOver WarningAccessory Power Overload WarningAn over current fault (short circuit) on the accessory controller power output.WarningContact an authorized dealer for service.
AccyPwrOver WarningAccessory Power OverloadOvercurrent fault (short circuit) on the accessory controller power outputWarningCheck wiring to RBUS accessories; troubleshoot RBUS accessories
Advanced DiagnosticAdvanced DiagnosticShutdown during the reduced speed portion of an exercise. Event history shows Advanced Diagnostic Active. Engine restarts, runs at full speed for 2 minutes, and stops. Controller returns to AUTO mode.ShutdownIf the generator set does not restart and return to AUTO, check for other faults that prevent generator set operation.
ATS ComErrorATS Communication ErrorATS communication error. Warning displayed if ATS interface connection is lost.WarningCheck communication wiring between transfer switch interface board and generator set.
ATS ComError WarningATS communication errorController lost communication with the RXT ATSWarningCheck connection to ATS module
ATS PhaseRotATS Phase RotationATS phase rotation mismatch. Transfer switch phase rotation does not match; ATS will not transfer.WarningCorrect the ATS connection. Refer to the ATS Installation manual, wiring diagrams, and labels on the transfer switch.
Aux InputAuxiliary InputAn optional customer-connected input is closed (digital input from optional PIM).ShutdownCheck customer-supplied equipment.
Batt Chg FltBattery Charger FaultInput to PIM from an external battery charger (not the built-in battery charger).WarningCheck external battery charger.
Battery CrLo WarningLow Cranking Battery Voltage WarningEngine starting battery voltage falls below 11 VDC for more than 10 seconds. Inhibited during crank cycle. Clears when battery voltage returns to acceptable level.WarningCheck the battery rating and condition. Check the battery charger operation. Charge or replace the battery.
Battery CRLow WarningBattery Cranking Low WarningBattery voltage dropped to 11 VDC or less for 30 seconds or moreWarningCheck engine starting battery; check battery charger DC output from RDC2
Battery Low WarningBattery Low WarningController measured battery voltage below low warning setting for 90 seconds or moreWarningCheck engine starting battery; check battery charger DC output from RDC2
Battery Voltage HighBattery Voltage HighEngine starting battery voltage rises above 16 VDC for more than 10 seconds. Inhibited during crank cycle. Clears when voltage returns to acceptable level.WarningCheck the battery rating and condition. Check the battery charger operation.
Battery Voltage LowBattery Voltage LowEngine starting battery voltage falls below 12.5 VDC for more than 90 seconds when engine not running. Not operative during crank cycle. Clears when voltage returns to acceptable level.WarningCheck the battery rating and condition. Check the battery charger operation. Charge or replace the battery.
Chk DateTime WarningCheck Date and Time WarningDC power to controller interrupted and date/time may not be correctWarningVerify time and date settings
Default Pars WarningDefault Parameters WarningController has been loaded with default parametersWarningConfigure settings as required for desired operation
Emerg Stop ShutdwnEmergency Stop ShutdownOptional emergency stop button pressed or emergency stop leads ESS and/or ESN not connectedShutdownReset emergency stop button and clear fault; if no E-stop button connect ESS and ESN together
Engine Speed HighEngine Speed HighEngine speed exceeds 115% of the normal running speed for more than 0.3 seconds.ShutdownContact an authorized dealer for service.
Engine Speed High ShutdwnEngine Speed High ShutdownEngine speed above high speed setting for 0.3 seconds or moreShutdownTroubleshoot engine operation per engine service manual
Engine Speed LowEngine Speed LowEngine speed drops below 85% of the normal running speed for more than 3 seconds.ShutdownReduce the load. Check enclosure thermostat and reset if tripped. Contact an authorized dealer for service.
Engine Speed Low ShutdwnEngine Speed Low ShutdownEngine speed below low speed setting for 3 seconds or more after crank disconnectShutdownTroubleshoot engine; check enclosure thermostat and reset if tripped
Exer Not SchExercise Not ScheduledNo exercise is scheduled on the controller.WarningSee the Setting the Exerciser section for instructions to set the exerciser.
Frequency HighFrequency HighGoverned frequency exceeds 110% of the system's frequency setpoint for more than 10 seconds. Active 10 seconds after engine start.ShutdownContact an authorized dealer for service.
Frequency High ShutdwnFrequency High ShutdownFrequency on Phase A exceeded high frequency setting for 10 secondsShutdownTroubleshoot engine operation per engine service manual
Frequency LowFrequency LowGoverned frequency falls below 90% of the system frequency setting for more than 10 seconds, or 1 Hz below setting for more than 60 seconds. Active 10 seconds after engine start.ShutdownReduce the load and restart the generator set. Check enclosure thermostat and reset if tripped. Contact an authorized dealer for service.
Frequency Low ShutdwnFrequency Low ShutdownFrequency on Phase A less than low limit for 10 seconds or 10 Hz below rated for 60 secondsShutdownTroubleshoot engine; check and reset enclosure thermostat
Fuel Leak ShutdwnFuel Leak ShutdownDigital input for Fuel Tank Leak Shutdown (PIM) activated (low)ShutdownCheck customer equipment connected to the PIM module
Fuel Level Low ShutdwnFuel Level Low ShutdownDigital input for Low Fuel Level Shutdown (PIM) activated (low)ShutdownCheck customer equipment connected to the PIM module
GenBrkerOpen WarningGenerator Circuit Breaker OpenVoltage at generator set but none measured on emergency side of ATS (RXT required)WarningCheck line circuit breaker; correct short circuits or overloading before resetting
Ground Fault WarningGround Fault WarningDigital input for Ground Fault Warning (PIM) active (low)WarningCheck customer equipment connected to the PIM module
High Lube Oil Temperature ShutdownHigh Lube Oil Temperature ShutdownOil temperature higher than 325 F (163 C)ShutdownSee Overheats troubleshooting; check cooling
High Lube Oil Temperature WarningHigh Lube Oil Temperature WarningOil temperature higher than 300 F (149 C)WarningSee Overheats troubleshooting
Lo Crank VltLow Cranking VoltageBattery voltage dropped below 3.5 VDC during engine cranking.WarningCharge or replace the battery.
Lo Crank Vlt WarningLow Cranking Voltage WarningDuring cranking, battery voltage less than 60% (7.2 V or 14.4 V) for 6 seconds or moreWarningCheck cranking battery
Locked RotorLocked RotorNo engine rotation is sensed during cranking. Shuts down 3 seconds after fault is detected.ShutdownCheck the battery. Check for loose connections. Contact an authorized dealer for service.
Locked Rotor ShutdwnLocked Rotor ShutdownNo rotation of engine or alternator detected for 3 seconds or more during crankingShutdownCheck cranking circuit; troubleshoot engine and alternator; check aux winding circuit breaker
Low Oil Level or Oil PressureLow Oil Level or Oil PressureOil level switch on the 26 kW indicates low oil level. LOP switch indicates low oil pressure for more than 5 seconds. Active 30 seconds after crank disconnect. Does not protect against low oil level.ShutdownCheck for leaks in the lubrication system. Check the oil level and add oil if low. Check the oil level or oil pressure switch and wiring. If fault persists, do not run the generator set; contact an authorized dealer.
MainPwrOverLMain Power OverloadMain power overload; an over current fault on the controller output (short circuit).ShutdownContact an authorized dealer for service.
MainPwrOverL ShutdwnMain Power Overload ShutdownInternal current limit circuit tripped due to overcurrent on DC power supply circuitShutdownCheck crank, run, and flash relay circuits for short circuits
Not in AutoNot in AutoThe generator set is not in Automatic (standby) mode. Remote start and stop commands from a transfer switch or remote switch will be ignored.WarningPress AUTO to place the generator set in Automatic mode, when appropriate.
Not In Auto WarningNot In Auto WarningRDC2 controller is not in AUTO; generator will not start from ATS or remote deviceWarningPress the Auto button to ensure automatic system operation
Oil Pressure Low ShutdwnOil Pressure Low ShutdownLow oil pressure switch closed for 5 seconds or moreShutdownCheck for oil leaks; check oil level and add oil; check oil pressure sensor
Over CrankOver CrankThree unsuccessful starting attempts.ShutdownCheck the fuel supply, spark plug, and battery. Check for loose connections. Contact an authorized dealer for service.
Over Crank ShutdwnOvercrank ShutdownEngine did not start during the crank cycle; 15 second time delayShutdownCheck alternator, fuel supply, cranking circuit, and cranking battery
RBUS ComError WarningRBUS Communication ErrorController lost communication with an RBUS device that previously communicated properlyWarningCheck connection to the RBUS device
Spd Sens FltSpeed Sensor FaultEngine speed sensor has failed or engine stalled.ShutdownContact an authorized dealer for service.
Spd Sens Flt ShutdwnSpeed Sensor FaultSpeed signal was lostShutdownCheck leads 55, 66, F+ and F- between alternator and controller; check engine stall
Volts L1-L2 (AB) High ShutdwnVolts L1-L2 High ShutdownVoltage Phase A to B exceeded high limit for greater than 2 second delayShutdownTroubleshoot alternator
Volts L1-L2 (AB) Low ShutdwnVolts L1-L2 Low ShutdownVoltage Phase A to B greater than 5% of rated but below low voltage setting for greater than 10 second delayShutdownTroubleshoot alternator; check and reset enclosure thermostat
Volts L1-L2 HighGenerator Voltage HighOutput voltage exceeds 120% of the system nominal voltage for more than 2 seconds.ShutdownContact an authorized dealer for service.
Volts L1-L2 LowGenerator Voltage LowOutput voltage falls below 80% of the nominal system voltage for more than 10 seconds.ShutdownReduce the load and restart the generator set. Check enclosure thermostat and reset if tripped. Contact an authorized dealer for service.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Fuel Selection, Revised Fuel System adjustment

⚠ Explosive fuel vapors. Can cause severe injury or death.

  1. Press the OFF button on the generator set controller.
  2. Disconnect utility power to the generator set.
  3. Disconnect the engine starting battery, negative lead first.
  4. Turn off the fuel supply.
  5. For natural gas, turn the selection knob fully clockwise to line up with the UP arrow.
  6. For LPG, turn the selection knob counterclockwise approximately 1/4 turn.
  7. Locate ignition timing leads 65 and N3 near the regulator.
  8. For natural gas, connect lead 65 to lead N3.
  9. For LPG, disconnect lead 65 from lead N3.
  10. Connect and turn on the fuel supply matching the fuel setting.
  11. Reconnect the engine starting battery, negative lead last.
  12. Reconnect utility power.
  13. Change the fuel type setting on the RDC2 controller in the Genset System menu.
  14. Start the generator set by pressing RUN.
  15. Check for leaks with a gas leak detector, run the set, and press OFF to shut down.
Voltage Calibration Using RDC2 Keypad adjustment

Tools: Digital voltmeter

  1. With set off, connect DVM to measure output voltage L1-L2 (AC volts).
  2. Press RUN to start generator set.
  3. Press Select, navigate to Generator Metering menu.
  4. Press Select to display Volts L1-L2; compare with voltmeter.
  5. If incorrect, press Select (flashes), adjust with arrows, press Select to save.
  6. Wait 30-60 seconds for voltmeter reading to stabilize.
  7. For three-phase, repeat for L2-L3 and L3-L1.
  8. Press OFF to stop generator set.
Checking the Fuel Pressure at the Regulator diagnostic

Tools: Manometer capable of measuring 3-11 inches water column

  1. Remove the plug from the fuel pressure port.
  2. Connect a manometer capable of measuring low pressures (3-11 inches water column) to the pressure port.
  3. When finished, replace the plug in the pressure port and check for leaks.
Governor System Operation Test diagnostic

⚠ Hazardous voltage. Moving parts.

Tools: Ohmmeter

  1. Verify carburetor throttle linkage is connected to stepper motor.
  2. Check for broken or loose wiring or plug connections.
  3. Check stepper motor operation at startup (open then closed position).
  4. Open circuit breaker, disconnect starting battery, shut off fuel supply.
  5. Disconnect stepper motor plug P6 to access terminals.
  6. Check coil resistance across pins 2-3 and pins 1-4.
  7. Inspect linkage and bushings; replace as necessary.
  8. Disconnect linkage; verify free full range of motion.
Resetting the Controller After a Fault Shutdown diagnostic

⚠ Always identify and correct cause of fault before resetting

  1. Press Select to go to Overview menu while fault message is displayed
  2. Press Select again to show active fault message
  3. Press Select; 'Confirm Clear Fault: NO' displayed
  4. Press UP arrow; 'Confirm Clear Fault: YES' displayed
  5. Press Select to clear fault
  6. Press Select to return to overview menu; controller changes to OFF mode
  7. Press AUTO to place generator set in automatic mode
Separate Excitation diagnostic

⚠ Hazardous voltage. Moving parts.

Tools: DC ammeter, 10-amp fuse, 12-volt automotive battery

  1. Disconnect black FN and FP leads at brush holder terminals.
  2. Connect DC ammeter, 10-amp fuse, and 12-volt battery to FP/FN brush leads.
  3. Start engine; verify ammeter reading remains stable.
  4. Check AC output across stator leads; compare to specifications.
  5. If rotor and stator good, check wiring, fuses, controller settings.
Test Low Oil Pressure (LOP) Switch diagnostic

Tools: Ohmmeter or continuity tester, Oil pressure gauge

  1. Press OFF to stop engine.
  2. Disconnect lead 13 from the switch.
  3. Use ohmmeter/continuity tester to verify switch is closed (grounded).
  4. Start engine and verify switch opens after a few seconds.
  5. If not operating, remove LOP switch, install oil pressure gauge.
  6. Start and run generator set.
  7. Verify oil pressure within specified range before replacing LOP switch.
Access the Air Intake Area installation
  1. Unlock and raise the enclosure roof.
  2. Pull the air intake panel up and off its four bushings.
  3. Remove the cover panel over the terminal block to make electrical connections.
  4. After connections complete and battery installed, reinstall panels.
Battery Installation Procedure installation

⚠ Battery acid can cause severe injury or death

⚠ Explosion hazard from battery gases

  1. Ensure starting battery is fully charged before placing in service.
  2. Clean battery posts and/or adapters if necessary.
  3. Install battery post adapters, if needed.
  4. Place battery in the housing.
  5. Connect positive (+) lead to engine starting battery.
  6. Connect negative (-) lead to engine starting battery.
Checking the OnCue Plus Network Connection installation

Tools: Network cable

  1. Check for and turn OFF any wireless connections to the laptop.
  2. Connect the network cable to the laptop and the other end to the customer's router or modem.
  3. Verify the Internet connection by opening a web browser and going to a known website.
  4. After verifying the connection, disconnect the network cable from the laptop and turn the laptop wireless connections back on.
Field Connections installation

⚠ Hazardous voltage. Will cause severe injury or death.

⚠ Electrical backfeed to the utility. Can cause property damage, severe injury, or death.

Tools: Conduit fittings

  1. Punch or drill holes for conduit fittings and feed the cables through the openings.
  2. Connect the transfer switch emergency source leads to L1, L2, and L3 on the load circuit breaker as applicable.
  3. Connect the neutral (L0) and ground (GRD) leads from the ATS and main panel to the corresponding connection points.
  4. Connect AC power source leads to terminal block HOT, NEUTRAL, and GROUND; use a circuit fed by the load side of the transfer switch.
  5. Connect a Model RXT, RDT, or other transfer switch to the terminal block in the air intake area.
  6. For optional accessories, connect the PIM and/or load shed kit; connect the cable shield to the ground lug near the terminal block.
  7. For OnCue Plus, choose a hard-wired or wireless connection and follow the instructions.
  8. Replace the cover plate when connections are complete.
Fuel Conversion from NG to LPG, 14RCA/L (Original Fuel System) installation

⚠ Disconnect battery before working on generator set

⚠ Explosive fuel vapors can cause severe injury or death

Tools: straight-blade screwdriver, gas leak detector

  1. Press OFF button on generator set controller.
  2. Disconnect utility power to the generator.
  3. Disconnect engine starting battery, negative lead first.
  4. Turn off and disconnect the fuel supply.
  5. Remove hose clamp and fuel hose from hose fitting.
  6. Use straight-blade screwdriver to remove NG orifice from hose fitting.
  7. Insert LPG orifice into hose fitting and tighten until snug.
  8. Slide hose onto hose fitting and secure with clamp.
  9. Disconnect ignition timing leads 65 and N3 for LPG.
  10. Connect and turn on the new fuel supply.
  11. Reconnect battery leads, negative lead last.
  12. Reconnect utility power to the generator.
  13. Start generator by pressing RUN button.
  14. Check for leaks using a gas leak detector.
  15. Run generator and check operation; press OFF when done.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
12-volt engine electrical system, single starter motor, negative groundBattery negative to ground terminal on or near starter motor; battery positive to positive terminal on starter solenoidAll generator set models use a negative ground with a 12-volt engine electrical system
Engine start connection for non-RXT transfer switch or remote start/stop switchTerminals 3 and 4 on generator set terminal blockRoute engine start leads through separate conduit from AC power and load leads
RXT transfer switch to generator set terminal block A, B, PWR, COMP10-1 through P10-4 (transfer switch) to A, B, PWR, COM (generator set)Terminal block connections 3 and 4 not used with Model RXT ATS
Single Phase12-volt engine electrical system, single starter motorPositive to starter solenoid; negative to ground on or near starter motorNegative ground; follow polarity markings
Single Phase4-lead/12-lead reconnection per 12-Lead Generator Reconnection diagram (Figure 27)Single-phase leads 1-2, 3-4; sensing leads 11-444-lead generators are not reconnectable; 12-lead three-phase reconnectable to voltages shown on spec sheet
Three Phase12-lead reconnection per Figure 27Leads 1-4, 2-5, 3-6, 7-10, 8-11, 9-12; sensing leads V7, V8, V9Also route leads through current transformers (CTs) and change controller voltage setting; replace line circuit breaker for new voltage

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

What is the oil capacity of the Kohler CH1006?

The Kohler CH1006 engine has an oil capacity of 1.9 liters.

What is the displacement of the Kohler CH1006?

The Kohler CH1006 has a displacement of 0.999 liters with 2 cylinders.

Which generators use the Kohler CH1006 engine?

The Kohler CH1006 powers 1 generator set(s), including Kohler 26RCA.

What is a common problem with the Kohler CH1006 engine?

A commonly reported issue on generators using the Kohler CH1006 is: Generator set stops suddenly. Cause: Low oil pressure shutdown. Fix: Check for oil leaks. Check the oil level and add oil if necessary.