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Kohler CH 440 Engine

The Kohler CH 440 is a 0.43 L air-cooled engine rated at 3600 rpm. It powers generator sets from Kohler and SDMO, including the 14RES, PERFORM 6500, PERFORM 6500 GAZ TB UK and Perform 6500 XL. It holds 1.1 L (0.3 gal) of oil.

Also known as: Kohler CH 440, CH440

Part of the Kohler CH440 engine family — 2 variants share parts & fitment.

0.429 L
Displacement
3600 rpm
Rated speed
1.1 L
Oil capacity

Engine specifications

Oil capacity1.1 L
Displacement0.429 L
AspirationAir-cooled
Rated speed3600 rpm

Generator sets powered by this engine

6

Shared across brands: Kohler, SDMO

Kohler 14RESSDMO PERFORM 6500SDMO PERFORM 6500 GAZ TB UKSDMO Perform 6500 XLSDMO TECHNIC 6500 UKSDMO WELDARC 220 T

How to read your Kohler engine serial & model number →

Common problems

15
  • Generator set stops suddenly
    Cause: Low oil pressure shutdown
    Fix: Check for oil leaks. Check the oil level and add oil if necessary
  • The generator set cranks but does not start, starts hard, lacks power, or operates erratically
    Cause: Air cleaner clogged
    Fix: Clean and/or replace the air cleaner
  • The generator set does not crank
    Cause: Battery weak or dead
    Fix: Recharge or replace the battery
  • No AC output
    Cause: Line circuit breaker in the OFF position
    Fix: Place the circuit breaker in the ON position
  • Overcrank fault
    Cause: Generator set does not start in three crank attempts (three crank cycles, 15 seconds crank and 15 seconds off)
  • Underspeed, underfrequency, or undervoltage fault
    Cause: Enclosure thermostat tripped due to excess heat inside the enclosure
    Fix: Check for blocked air inlets and exhaust outlets; Reset the thermostat
  • MainPwrOverL Shutdown — controller internal circuit protection activated MainPwrOverL Shutdown
    Fix: Press OFF to reset; Contact an authorized Kohler distributor/dealer for service
  • MainPwrOverL Shutdown MainPwrOverL Shutdown
    Cause: Controller internal circuit protection activated
    Fix: Press OFF to reset; Contact an authorized Kohler distributor/dealer for service
  • Low output or excessive drop in voltage
    Cause: Generator set overloaded
    Fix: Reduce the load
  • Generator will shut down and the controller will display a fault (underspeed, underfrequency, or undervoltage)
    Cause: Thermostat detects excess heat inside the enclosure; blocked air inlets and exhaust outlets
    Fix: Check for blocked air inlets and exhaust outlets; reset the thermostat
  • Emerg Stop Shutdwn Emerg Stop Shutdwn
    Cause: Remote emergency stop button activated or shutdown (prime mover) switch turned to the off (open, O) position
    Fix: Reset the remote emergency stop switch(es) and reset the controller by pressing the OFF/RESET button; Press I on the shutdown switch to allow the engine to start and run
  • Controller display is off
    Cause: Low or no battery voltage
    Fix: Check connections; Check generator set battery
  • Controller display backlight is off
    Cause: Backlight turns off after about 1 minute with no activity
    Fix: Backlight will turn on when a button is pressed or the generator set starts
  • Communication Lost with Secondary Controller LossOfComm2
  • Battery short circuits
    Fix: Disconnect the battery before generator set installation or maintenance. Remove all jewelry before servicing the equipment. Use tools with insulated handles. Remove the negative (-) lead first when disconnecting the battery. Reconnect the negative (-) lead last when reconnecting the battery.

Compiled from service & troubleshooting documentation across every generator set that uses the Kohler CH 440.

Service intervals

40
ItemActionHoursMonthsNotes
Oil levelCheck8 hrBefore each use or every 8 hours for extended operation
Engine oilChange100 hr12 mo14 kW models: 100 hours; 20 kW models: 150 hours
Oil (14 kW)Change100 hr12 mo
Air cleanerReplace150 hr300 hours shown; service more frequently under dusty/dirty conditions
Air cleaner serviceClean150 hr12 mo14 kW: 150/300 hours; 20 kW: 150/300 hours yearly
Change oilChange150 hr12 mo20 kW models
Oil (20 kW)Change150 hr12 mo
Oil coolerClean150 hr12 mo20 kW models
Oil coolerInspect150 hr12 mo20 kW models
Oil filter (20 kW)Replace150 hr12 mo
Replace filterReplace200 hr12 mo20 kW models
Spark plugsCheck150 hr20 kW models
Oil filterReplace200 hr12 mo14 kW models: 200 hours; 20 kW models: 150 hours
Oil filter (14 kW)Replace200 hr12 mo
Air cleaner serviceReplace300 hr14 kW models
Brushes and collector ringInspect300 hr12 mo14 kW models; authorized distributor/dealer only
Generator brushes and collector ringReplace300 hr12 moAuthorized distributor only
Spark plugsReplace300 hr12 mo150-300 hours shown
Crankcase breather hoseCheck500 hr12 mo14 kW models
Crankcase breather hoseInspect500 hr12 moYearly or 500 hours
Replace stepper motor coupling and bushingReplace500 hr14 kW models; authorized distributor/dealer only
Wire-cable insulation conditionInspect500 hr36 mo14 kW models; 3 years or 500 hours
Air ducts and louversClean12 mo
Air ducts, louversClean12 mo14 kW models
Air ducts, louversInspect12 mo14 kW models
BatteryCheck1 moCheck charger operation, charge rate
Battery electrolyte level and specific gravityCheck12 mo14 kW models; not necessary for maintenance-free batteries
Check battery charger operation, charge rateCheck1 mo14 kW models
Clean and tighten battery terminals and inspect bootsClean12 mo14 kW models; inspect boots
Flexible lines and connectionsInspect3 mo14 kW models; replace as necessary
Fuel flexible lines and connectionsInspect3 moQuarterly; replace as necessary
Fuel pipingInspect12 moYearly
Fuel regulator vent tubes, if equippedClean12 mo20 kW models
Fuel regulator vent tubes, if equippedInspect12 mo20 kW models
Insulation, fire hazardsInspect12 mo14 kW models
Interior of sound enclosureClean3 mo14 kW models
Interior of sound enclosureInspect3 mo14 kW models
Main tank fuel supply levelCheck0 moWeekly
Measure and record resistance readings of windings with insulation testerTest36 mo14 kW models; authorized distributor/dealer only; Megger with SCR/rectifier and load leads disconnected
Remote control system, if equippedTest1 mo14 kW models

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
GapSpark plug0.03in.
GapSpark plug0.76mm
GapSpark plug gap0.51mm (0.02 in.)
GapSpark plug gap0.7--0.8mm (0.028--0.030 in.)
GapSpark plug gap0.76mm (0.03 in.)
GapSpark plug gap0.8--0.9mm (0.03--0.04 in.)
GapSpark plug gap0.89mm (0.035 in.)
GapSpark plug gap0.9--1.0mm (0.036--0.04 in.)
OtherBattery specific gravity, fully charged1.260specific gravityat 80°F (26.7°C)
OtherBattery specific gravity, needs chargingbelow 1.215specific gravityat 80°F (26.7°C)
OtherBattery wrap length1067 (42)mm (in.)
OtherBattery wrap length864 (34)mm (in.)
OtherHeater wrap rating50Watts
OtherHeater wrap rating65Watts
OtherMaximum fuel flow rate, 14RES/RESL LP vapor203000Btu/hr
OtherMaximum fuel flow rate, 14RES/RESL natural gas193000Btu/hr
OtherMaximum fuel flow rate, 20RES/RESL LP vapor340000Btu/hr
OtherMaximum fuel flow rate, 20RES/RESL natural gas281000Btu/hr
OtherPlug cord length75 (3)mm (in.)
OtherPower cord length1677 (66)mm (in.)
OtherPower cord length1830 (72)mm (in.)
OtherPower cord length483 (19)mm (in.)
PressureFuel supply pressure, LP vapor1.7--2.7kPa (7--11 in. H2O)
PressureFuel supply pressure, natural gas1.3--2.7kPa (5--11 in. H2O)
PressureGas fuel leak test pressure6-8ounces per square inch10-14 inches water column
PressureLPG fuel supply pressure1.7-2.7kPaat regulator inlet
PressureNatural gas fuel supply pressure1.2-2.7kPaat regulator inlet
SpeedEngine governor speed setting 4P=00, 50 Hz2850rpm4P setting 00
SpeedEngine governor speed setting 4P=00, 60 Hz3420rpm4P setting 00
SpeedEngine governor speed setting 4P=50, 50 Hz3000rpm4P setting 50
SpeedEngine governor speed setting 4P=50, 60 Hz3600rpm4P setting 50
SpeedEngine governor speed setting 4P=99, 50 Hz3150rpm4P setting 99
SpeedEngine governor speed setting 4P=99, 60 Hz3776rpm4P setting 99
TemperatureBattery heater thermostat OFF27°C80°F
TemperatureBattery heater thermostat ON16-18°C60-65°F
TemperatureBreather tube heater thermostat OFF13°C55°F
TemperatureBreather tube heater thermostat ON4°C40°F
TemperatureCarburetor heater thermostat OFF16 ±3°C14 kW models; 60 ±5°F
TemperatureCarburetor heater thermostat ON4 ±3°C14 kW models; 40 ±5°F
TemperatureCarburetor heater thermostat ON4 ±4°C20 kW models; 40 ±7°F
TemperatureExhaust gas exiting enclosure at rated kW260°C (500 °F)at rated kW
TemperatureFuel regulator heater thermostat4/13°C20 kW models; 40/55°F snap action
TemperatureOil heater thermostat OFF13°C55°F
TemperatureOil heater thermostat ON4°C40°F
TemperatureThermostat off temperature27C (80 F)
TemperatureThermostat on temperature16C (60 F)
TorqueSpark plug18ft. lb.
TorqueSpark plug22ft. lb.
TorqueSpark plug24.4Nm
TorqueSpark plug24.4-29.8Nm14 and 20 kW models; also 18-22 ft. lb.
TorqueSpark plug29.8Nm
TorqueSpark plug torque15Nm (11 ft. lb.)
TorqueSpark plug torque18Nm (13.3 ft. lb.)
TorqueSpark plug torque24.4--29.8Nm (18--22 ft. lb.)
TorqueSpark plug torque25Nm (18 ft. lb.)
VoltageDC2 built-in battery charger14 ±2%VDCmaximum 2.5 amps
VoltageRDC2 built-in battery charger13.4 ±2%VDCmaximum 2.5 amps
VoltageVoltage change per step, coarse, measured 180--360 VAC7VAC1P00--99
VoltageVoltage change per step, coarse, measured 85--180 VAC5VAC1P00--99
VoltageVoltage change per step, fine, measured 180--360 VAC0.7VAC1P00--99

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Engine oil5W-30 or 10W-30API Service Class SG, SH, or SJ synthetic1.8 L14 kW models; synthetic oil oxidizes and thickens less
Engine oilSAE 15W40Sold by SDMO in 0.5 L (RBH0,5) and 1 L (RBH1) bottles
Engine oilSyntheticAPI Service Class SG or higherUse recommended viscosity and grade; fill if necessary.
FuelNatural gas or propaneCertified for emergency standby use only
FuelLP vapor93 MJ/m3 (2500 Btu/ft3)Fuel supply pressure 1.7--2.7 kPa (7--11 in. H2O). Max flow 14RES/RESL 203,000 Btu/hr; 20RES/RESL 340,000 Btu/hr.
FuelNatural gas37 MJ/m3 (1000 Btu/ft3)Fuel supply pressure 1.3--2.7 kPa (5--11 in. H2O). Max flow 14RES/RESL 193,000 Btu/hr; 20RES/RESL 281,000 Btu/hr.
FuelNatural gas or LPGGenerator set is certified for emergency standby operation only

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

27
CodeNameMeaningSeverityAction
AC Sens LossAC Sensing LostIn Auto mode, generator output AC sensing is lost. Detection begins 10 seconds after crank disconnect.WarningContact authorized distributor/dealer for service
Accy PwrOverAccessory Power OverloadAn over current fault (short circuit) on the accessory controller power outputWarningContact authorized distributor/dealer for service
Advanced DiagnosticAdvanced Diagnostic ActiveShutdown during reduced-speed portion of exercise; engine restarts, runs at full speed for 2 minutes, then stops and returns to AUTO.ShutdownIf generator set does not restart and return to AUTO, check for other faults.
ATS ComErrorATS Communication ErrorWarning is displayed if ATS interface connection is lostWarningCheck communication wiring between transfer switch interface board and generator set
ATS PhaseRotATS Phase Rotation MismatchTransfer switch phase rotation does not match; ATS will not transferWarningCorrect the ATS connection per ATS Installation manual and labels
Aux InputAuxiliary inputOptional customer-connected input is closed.ShutdownCheck customer-supplied equipment.
Batt Chg FltBattery charger faultInput to PIM from an external battery charger.WarningCheck external battery charger.
Battery CrLoBattery Crank LowEngine starting battery voltage falls below 11 VDC for more than 10 secondsWarningClears when battery voltage returns to acceptable level
Battery HighBattery voltage highEngine starting battery voltage rises above 16 VDC for more than 10 seconds; inhibited during crank cycle.WarningCheck battery rating and condition; check battery charger.
Battery Voltage LowBattery voltage lowEngine starting battery voltage falls below 12.5 VDC for more than 90 seconds when engine is not running.WarningCheck battery rating and condition; check battery charger; charge or replace battery.
Eng Speed HighEngine speed highEngine speed exceeds 115% of normal running speed for more than 0.3 seconds.ShutdownContact an authorized distributor/dealer for service.
Eng Speed LowEngine speed lowEngine speed drops below 85% of normal running speed for more than 3 seconds.ShutdownReduce load; check enclosure thermostat on 20RESC/20RESCL; contact distributor/dealer.
Exer Not SchExercise not scheduledNo exercise is scheduled on the controller.WarningSet the exerciser.
Frequency HighFrequency highGoverned frequency exceeds 110% of system frequency setpoint for more than 10 seconds.ShutdownContact an authorized distributor/dealer for service.
Frequency LowFrequency lowGoverned frequency falls below 90% of system frequency for more than 10 seconds or 1 Hz below for more than 60 seconds.ShutdownReduce load and restart; check enclosure thermostat on 20RESC/20RESCL; contact distributor/dealer.
Lo Crank VltLow cranking voltageBattery voltage falls below 8 VDC for more than 6 seconds while starter is engaged.WarningCharge or replace battery.
Locked RotorNo engine rotation during crankingNo engine rotation is sensed during cranking; shuts down 3 seconds after fault detected.ShutdownCheck battery and loose connections; contact distributor/dealer.
Low Coolant LevelLow coolant levelBattery voltage supply issue; may also be triggered by low battery voltage on air-cooled models.WarningVerify utility power to TB1; check battery connections and condition.
MainPwrOverLMain power overloadOver current fault on controller power output (short circuit).ShutdownContact an authorized distributor/dealer for service.
NoECNo engine configuration settingController configuration is not set.WarningSet engine configuration (Ec) to match generator set engine type.
Not in AutoNot in Automatic modeGenerator set is not in Automatic standby mode; remote start/stop commands ignored.WarningPress AUTO to place generator set in Automatic mode when appropriate.
Oil Press LowLow oil pressureLOP switch indicates low oil pressure for more than 5 seconds; active 30 seconds after crank disconnect.ShutdownCheck for leaks; check oil level and add oil; check oil pressure switch and wiring.
Over CrankOvercrankThree unsuccessful starting attempts.ShutdownCheck fuel supply, spark plug, and battery; check loose connections; contact distributor/dealer.
Spd Sens FltSpeed sensor faultEngine speed sensor has failed or engine stalled.ShutdownContact an authorized distributor/dealer for service.
Uu----Voltage and frequency not setController displays Uu---- if voltage and frequency are not set to a standard combination.WarningSet system voltage and frequency parameter (Uu) to a standard combination.
Volts L1-L2 HighGenerator voltage highOutput voltage exceeds 120% of system nominal voltage for more than 2 seconds.ShutdownContact an authorized distributor/dealer for service.
Volts L1-L2 LowGenerator voltage lowOutput voltage falls below 80% of nominal system voltage for more than 10 seconds.ShutdownReduce load and restart; check enclosure thermostat on 20RESC/20RESCL; contact distributor/dealer.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Frequency Adjustment, RDC Controller adjustment

⚠ Hazardous voltage.

⚠ Moving parts.

Tools: frequency meter

  1. Attach frequency meter to AC output leads or load-side outlet.
  2. Start and run generator at least 10 minutes to normal operating temperature.
  3. Adjust engine governor speed (parameter 4P) to 60 Hz or 50 Hz as appropriate.
  4. With no load, adjust governor gain (parameter 5P) until stable with no hunting or surging.
  5. Check frequency; repeat steps 3 and 4 if necessary.
  6. Save settings.
Fuel Conversion, 14RES/RESL (NG to LP) adjustment

⚠ Explosive fuel vapors.

⚠ Accidental starting.

Tools: dry cloth or brush, pipe sealant, gas leak detector

  1. Press OFF and remove F3 fuse; disconnect battery charger.
  2. Disconnect starting battery, negative lead first; turn off fuel supply.
  3. Remove hose clamp and fuel hose from fuel block fitting.
  4. Remove hose fitting from natural gas outlet port.
  5. Remove plug from LP port.
  6. Clean plug, apply fresh pipe sealant, install in natural gas port.
  7. Clean hose fitting, apply fresh pipe sealant, install in LP port.
  8. Slide hose onto fitting and secure with clamp.
  9. Disconnect DSAI leads for LP near fuel solenoid valve.
  10. Connect and turn on new fuel supply.
  11. Reconnect battery, negative lead last; reconnect battery charger.
  12. Install F3 fuse and start generator set with RUN button.
  13. Check for leaks using a gas leak detector.
  14. Run generator set and check operation; adjust output and stability if necessary.
  15. Press OFF to shut down generator set.
Fuel Conversion, 20RES/RESL (NG to LP) adjustment

⚠ Explosive fuel vapors.

⚠ Accidental starting.

Tools: gas leak detector

  1. Press OFF and remove F3 fuse; disconnect battery charger.
  2. Disconnect starting battery, negative lead first; turn off fuel supply.
  3. Remove hose clamp and fuel hose from hose fitting.
  4. Insert LP orifice into hose fitting.
  5. Slide hose onto fitting and secure with clamp.
  6. Disconnect DSAI leads 65 and N5 for LP.
  7. Connect and turn on new fuel supply.
  8. Reconnect battery, negative lead last; reconnect battery charger.
  9. Reinstall F3 fuse and start generator set with RUN button.
  10. Check for leaks using a gas leak detector.
  11. Run generator set and check operation; adjust output and stability if necessary.
  12. Press OFF to shut down generator set.
RDC2 Voltage Calibration Using SiteTech adjustment

Tools: digital voltmeter, personal computer, SiteTech software

  1. Connect PC to controller via USB
  2. With generator off, connect multimeter across L1/L2 (AC volts)
  3. Start generator set
  4. Compare voltmeter reading to controller display
  5. Calculate new Genset Calibration Factor Voltage using (Vmeter / Vcontrol) x Fold = Fnew
  6. Enter new value into SiteTech and click Apply Changes
  7. Verify voltmeter matches controller display
  8. Repeat for L2-L3 and L3-L1 if three-phase
  9. Press OFF to stop generator set
RDC2 Voltage Calibration Using the Controller Keypad adjustment

Tools: digital voltmeter

  1. With generator off, connect digital multimeter across L1 and L2, set to AC volts
  2. Start generator set with RUN button
  3. Navigate to Generator Metering menu, press Select; Volts L1-L2 displayed
  4. Press Select; voltage number flashes
  5. Use up/down arrows to match voltmeter reading
  6. Press Select to confirm
  7. Step to Return screen
  8. Press OFF to stop generator set
Resetting the Maintenance Timer adjustment
  1. From Overview menu, step down to Genset Run Time menu.
  2. Press Select button and step down to Next Maintenance screen.
  3. Press Select button.
  4. Press Up arrow button so 'Reset Maint Timer? Yes' is displayed.
  5. Press Select button.
  6. Wait about two minutes for new maintenance interval and date to display.
VSC Current (Load) Calibration Using the Controller Keypad adjustment

Tools: clamp-on DC current probe or DC current meter

  1. Connect DC current probe/clamp meter to measure generator current
  2. Start generator with RUN button
  3. Adjust system voltage to obtain rated current output with battery bank attached (or use load bank)
  4. Trip output breaker
  5. Navigate to Generator Metering menu, select Generator Load
  6. Press and hold Select for No-Load Calibration; verify breaker open, confirm Yes
  7. Close output breaker; verify rated output current, confirm Yes
  8. Verify displayed load is correct; recalibrate if necessary
  9. Press OFF to stop generator set
Voltage Adjustment, RDC Controller adjustment

⚠ Hazardous voltage.

⚠ Moving parts.

Tools: digital multimeter

  1. With generator off, connect digital multimeter to output leads or load-side outlet; set to AC voltage.
  2. Start generator with RUN button.
  3. Adjust parameter 1P until output voltage reaches desired value.
  4. Adjust voltage stability (gain, parameter 2P) to minimize light flicker.
  5. Readjust voltage if necessary.
  6. Save settings.
  7. Stop generator.
Clearing a Fault on the RDC2 Controller diagnostic

⚠ Correct cause of fault before resetting

  1. While fault message is displayed, press Select to go to Overview menu.
  2. Press Select again to display active fault message.
  3. Press Select; Confirm Clear Fault: NO is displayed.
  4. Press Down arrow; Confirm Clear Fault: YES is displayed.
  5. Press Select to enter YES and clear fault.
  6. Press Select to return to overview menu; controller changes to OFF mode.
  7. Press AUTO to place generator set in automatic mode.
Battery Installation Procedure installation

⚠ Battery acid.

⚠ Explosion.

  1. Remove controller fuse F3.
  2. Ensure starting battery is fully charged.
  3. Clean battery posts and/or adapters if necessary.
  4. Install battery post adapters if needed.
  5. Place battery in housing.
  6. Connect positive (+) lead to battery.
  7. Connect negative (--) lead to battery.
  8. Install controller fuse F3.
Field-Connection Terminal Block Wiring installation

⚠ Hazardous voltage.

⚠ Backfeed to utility.

  1. Drill holes for conduit fittings; feed cables through openings.
  2. Connect transfer switch emergency source leads to L1 and L2 on terminal block.
  3. Connect neutral (L0) and ground (GRD) from ATS and main panel.
  4. For RRT transfer switch, connect interface panel to ATS1--ATS4 before connecting engine starting battery.
  5. For RDT/RSB transfer switch or remote start/stop, connect engine start leads to terminals 3 and 4.
  6. Connect utility power to terminals labelled Utility; source must be GFCI protected.
Air Cleaner Element and Precleaner maintenance
  1. Disable set: press OFF button, disconnect battery charger power, remove battery cables, negative (--) lead first.
  2. Loosen the cover retaining knob(s) or release the retaining clips and remove the cover.
  3. Remove and discard the old air cleaner element and precleaner (if equipped).
  4. Install the precleaner over the new air cleaner element.
  5. Install the paper element onto the air cleaner base, making sure it is flat and properly seated.
  6. Reinstall the element cover, element cover nut, and the air cleaner cover; secure with the knob(s) or clips.
  7. 15RES/30RES and RCL models: wipe cover and housing with a clean rag and make sure sealing surfaces fit correctly.
  8. Reconnect the battery cable, negative (--) lead last.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
Model RDT/RSB transfer switch or remote start/stopterminals 3 and 4Route engine start leads through separate conduit from AC power and load leads.
Model RRT transfer switch interfaceATS1--ATS4Connect interface panel to ATS1--ATS4 before connecting engine starting battery.
Utility powerUtility terminalsConnect to GFCI-protected circuit supplied by utility and backed up by generator.
100/2001Single
100/2003Delta
110/22012F5 4-lead4Single-phase dual voltage
110/2201Single
110/2203Delta
115/2301Single
12012F5 4-lead4Single-phase
1201SingleGenset System Voltage/Frequency/Phase table for controller setup
120/20832G5 12-lead12Three-phase
120/2083Wye
120/24012F5 4-lead4Single-phase dual voltage
120/2401Field-connection terminal blockL1, L2, L0, GRDConnect transfer switch emergency source to L1 and L2; neutral L0 and ground GRD to corresponding points.
120/2401Single
120/2403Delta
127/2203Wye
2201Single
220/38032G5 12-lead12Three-phase 50Hz
220/3803Wye
2301Single
230/4003Wye
2401Single
240/4163Wye
277/4803Wye

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Aftermarket parts that fit this engine

5

Parts listed by aftermarket suppliers as fitting this engine — leads compiled from supplier catalogs; verify the exact part for your serial number.

Common questions

What is the oil capacity of the Kohler CH 440?

The Kohler CH 440 engine has an oil capacity of 1.1 liters.

What is the displacement of the Kohler CH 440?

The Kohler CH 440 has a displacement of 0.429 liters.

Which generators use the Kohler CH 440 engine?

The Kohler CH 440 powers 6 generator set(s), including Kohler 14RES, SDMO PERFORM 6500, SDMO PERFORM 6500 GAZ TB UK, SDMO Perform 6500 XL, SDMO TECHNIC 6500 UK.

What is a common problem with the Kohler CH 440 engine?

A commonly reported issue on generators using the Kohler CH 440 is: Generator set stops suddenly. Cause: Low oil pressure shutdown. Fix: Check for oil leaks. Check the oil level and add oil if necessary.