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John Deere 6135HFG75 Engine

The John Deere 6135HFG75 is a 13.5 L 6-cylinder turbocharged, charge air-cooled engine rated at 1800 rpm, producing up to 563 kW. It powers generator sets from Kohler, including the 500REOZJ. It holds 42 L (11.1 gal) of oil and 67.2 L (17.8 gal) of coolant.

Also known as: John Deere 6135HFG75

Part of the John Deere 6135 engine family — 28 variants share parts & fitment.

13.5 L
Displacement
6
Cylinders
1800 rpm
Rated speed
563 kW
Gross power

Service parts for the 6135HFG75

The cheapest captured merchant offer per filter — see the full cross-reference below for every OEM/aftermarket option.

Air intake

1 required

Fuel system

1 required
GM80460Fuel filter (primary)$48.97PartsGeek

Oil system

1 required

Prices captured from merchant listings; some links are affiliate links. Verify against your serial number before ordering.

Engine specifications

Oil capacity42.0 L
Coolant capacity67.2 L
Displacement13.5 L
Cylinders6
AspirationTurbocharged, Charge Air-Cooled
Rated speed1800 rpm
Gross power563 kW

Common problems

6
  • Emergency Stop 32A
    Fix: Reset the emergency stop switch.
  • Pre Low Oil Pressure 41
    Fix: Check and adjust oil level or replace oil pump.
  • Pre High Coolant Temp. 40
  • Low Fuel 63
    Fix: Refuel the generator set.
  • Low Battery Volts 62
  • High Coolant Temperature 32

Compiled from service & troubleshooting documentation across every generator set that uses the John Deere 6135HFG75.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filterDry—
Fuel filterPrimaryGM80460 Amazon eBay $93.00 PartsGeek $48.97
Oil filterCartridgeGM80434 Amazon eBay $118.44 NAPA $104.59
Coolant67.2 L—
Oil42.0 L—

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service specifications

50
TypeItemValueUnitCondition
GapSpeed sensor air gap0.36- 0.71mm
Other10 in. weld flange bolt circle diameter B361.95mm (14.25 in.)
Other10 in. weld flange outside diameter C406.4mm (16.0 in.)
Other10 in. weld flange quantity of bolts / bolt hole diameter D12, 25.40mm (1.00 in.)
Other12 in. weld flange bolt circle diameter B431.80mm (17.00 in.)
Other12 in. weld flange outside diameter C482.6mm (19.0 in.)
Other12 in. weld flange quantity of bolts / bolt hole diameter D12, 25.40mm (1.00 in.)
Other14 in. weld flange bolt circle diameter B476.25mm (18.75 in.)
Other14 in. weld flange outside diameter C533.4mm (21.0 in.)
Other14 in. weld flange quantity of bolts / bolt hole diameter D12, 28.58mm (1.13 in.)
Other16 in. weld flange bolt circle diameter B539.75mm (21.25 in.)
Other16 in. weld flange outside diameter C596.9mm (23.5 in.)
Other16 in. weld flange quantity of bolts / bolt hole diameter D16, 28.58mm (1.13 in.)
Other18 in. weld flange bolt circle diameter B577.85mm (22.75 in.)
Other18 in. weld flange outside diameter C635.0mm (25.0 in.)
Other18 in. weld flange quantity of bolts / bolt hole diameter D16, 31.75mm (1.25 in.)
Other20 in. weld flange bolt circle diameter B635.00mm (25.00 in.)
Other20 in. weld flange outside diameter C698.5mm (27.5 in.)
Other20 in. weld flange quantity of bolts / bolt hole diameter D20, 31.75mm (1.25 in.)
Other5 in. weld flange bolt circle diameter B215.90mm (8.50 in.)
Other5 in. weld flange outside diameter C241.30mm (9.50 in.)
Other5 in. weld flange quantity of bolts / bolt hole diameter D8, 22.23mm (0.88 in.)
Other6 in. weld flange bolt circle diameter B254.0mm (10.0 in.)
Other6 in. weld flange outside diameter C279.4mm (11.0 in.)
Other6 in. weld flange quantity of bolts / bolt hole diameter D8, 22.23mm (0.88 in.)
Other8 in. weld flange bolt circle diameter B298.45mm (11.75 in.)
Other8 in. weld flange outside diameter C342.9mm (13.5 in.)
Other8 in. weld flange quantity of bolts / bolt hole diameter D8, 22.23mm (0.88 in.)
OtherWeld flange angle A (10, 12, 14 in. nominal pipe size)30deg.
OtherWeld flange angle A (16, 18, 20 in. nominal pipe size)22.5deg.
OtherWeld flange angle A (5, 6, 8 in. nominal pipe size)45deg.
PressureBattery equalizer input voltage (24 volts nominal)20- 35volts
PressureBattery equalizer output voltage(input voltage/2) ±2%volts
PressurePressure switch 364345483 ±14kPa
ResistancePressure sender 264390 value A240 +17/- 15ohms at 0 psi
ResistancePressure sender 264390 value B153 +12/- 15ohms at 25 psi
ResistancePressure sender 264390 value C33.5ohms at 100 psi
ResistancePressure sender 365624 value A241 ±16ohms at 0 psi
ResistancePressure sender 365624 value B152 ±13ohms at 50 psi
ResistancePressure sender 365624 value C33.5ohms at 200 psi
ResistanceTemperature sender 226717 value A123.8 +7.2/- 7.8ohms at 90.6 C (195 F)
ResistanceTemperature sender 226717 value B35.6 +3.4/- 3.6ohms at 137.8 C (280 F)
ResistanceTemperature sender 226919 value A942 ±22ohms at 37.7 C (100 F)
ResistanceTemperature sender 226919 value B35ohms at 115.6 C (240 F)
SpeedOverspeed shutdown70Hz60 Hz models
TemperatureBattery equalizer operating temperature- 40 to 71C (- 40 F to 160 F)
TemperatureTemperature switch 241308107 ±4C (225 F ±7 F)normally open to close on temp. rise
TemperatureTemperature switch 290090/GM5170516 ±3C (60 F ±5 F)normally open to close on temp. fall
VoltageSpeed sensor voltage, wire 2 (black) & 16 (white)3- 6volts DC
VoltageSpeed sensor voltage, wire 2 (black) & 24 (red)8- 10volts DC

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Overfrequency Adjustment (Over/Underfrequency Relay, Decision-Maker 3+) adjustment
  1. Turn the overfrequency adjustment potentiometer fully clockwise (CW).
  2. Place master switch in RUN to start the generator set.
  3. Adjust governor per engine operation manual, engine service manual, or governor section of this manual.
  4. Slowly turn overfrequency potentiometer counterclockwise (CCW) until the LED starts flashing; after about 10 seconds the set shuts down on auxiliary fault.
  5. Place master switch to OFF/RESET to reset the controller.
  6. Place master switch to RUN to start the generator set.
  7. Readjust the governor to the desired frequency as required.
  8. Place master switch to OFF/RESET to stop the generator set.
Overvoltage Feature Testing and Adjustment (Decision-Maker 3+) adjustment

⚠ Hazardous voltage. Moving parts. Will cause severe injury or death. Operate the generator set only when all guards and electrical enclosures are in place.

⚠ Disconnecting the electrical load. Hazardous voltage will cause severe injury or death.

  1. Disconnect generator set from load by opening line circuit breaker or disconnecting and taping output leads.
  2. Determine overvoltage shutdown value based on user requirement; factory setting is 15% above nominal line-to-neutral voltage.
  3. Remove the controller cover.
  4. Place master switch in RUN to start the generator set.
  5. Observe AC voltmeter; turn voltage adjustment potentiometer CW until generator set shuts down.
  6. If the shutdown point is correct, go to step 12; otherwise continue.
  7. Turn controller circuit board R42 adjustment potentiometer fully CW.
  8. Place master switch to OFF/RESET to reset; then to RUN to start.
  9. Observe AC voltmeter while turning voltage adjustment potentiometer to desired overvoltage shutdown point.
  10. Turn R42 adjustment potentiometer slowly CCW until the generator set shuts down.
  11. Turn controller voltage adjustment potentiometer slightly CCW.
  12. Place master switch OFF/RESET then RUN to start; adjust for correct voltage and phase.
  13. Place master switch OFF/RESET to stop.
  14. Disconnect battery negative lead first; reconnect generator set to load; reconnect battery negative lead last.
Reactive Droop Compensator Adjustment Procedure adjustment

Tools: Voltmeter, Wattmeter

  1. Remove any load; start each generator set with master switch in RUN.
  2. Set reactive droop compensator rheostat on generator set no. 1 to minimum CCW; record rpm/frequency and voltage at 1/4 load steps to full load.
  3. Repeat for generator set no. 2.
  4. Compare readings; adjust voltage within 1 volt and speed within 3 rpm (or 0.1 Hz) at each load step.
  5. Check droop compensation on each unit with an inductive load 1/2 to full load.
  6. Adjust rheostat to approximately 4% below rated voltage at full load.
  7. Repeat for unit no. 2.
Reactive Droop Compensator Alternate Adjustment Procedure adjustment

Tools: Voltmeter

  1. Turn reactive droop compensator rheostat on generator set no. 1 to minimum setting.
  2. Remove controller cover; move voltage sensing lead from V7 to V9 at the AC fuse terminal block.
  3. Remove any load connected to the generator set.
  4. Start the generator set with master switch in RUN.
  5. Use controller or remote voltage adjusting potentiometer to fine adjust voltage.
  6. Apply resistive load (1.0 power factor) until reaching rated current.
  7. Adjust reactive droop compensator rheostat to achieve a 4% droop in voltage.
  8. Remove the resistive load and stop the generator set.
  9. Return voltage sensing lead from V9 to V7 at the AC fuse terminal block.
  10. Replace the controller cover and repeat for generator set no. 2.
Underfrequency Adjustment (Over/Underfrequency Relay, Decision-Maker 3+) adjustment
  1. Turn underfrequency adjustment potentiometer fully clockwise (CW).
  2. Place master switch in RUN to start the generator set.
  3. Adjust governor per engine operation manual, engine service manual, or governor section of this manual.
  4. Slowly turn underfrequency potentiometer counterclockwise (CCW) until LED starts flashing; after about 10 seconds the set shuts down on auxiliary fault.
  5. Place master switch to OFF/RESET to reset the controller.
  6. Place master switch to RUN to start the generator set.
  7. Readjust the governor to the desired frequency as required.
  8. Place master switch to OFF/RESET to stop the generator set.
2-Wire Low Water Level Sender Test diagnostic

⚠ Hot engine and exhaust system can cause severe injury or death. Do not work on the generator set until it cools.

⚠ Hazardous voltage. Moving parts. Will cause severe injury or death. Operate the generator set only when all guards and electrical enclosures are in place.

Tools: DC voltmeter

  1. Measure DC voltage between lead 31A (+) and ground (- ) with sender submerged in coolant; voltmeter indicates approximately 12.5 VDC.
  2. Measure DC voltage between lead 31A (+) and ground (- ) with sender removed from coolant for at least 5-15 seconds; voltmeter indicates a drop to approximately 7 VDC.
3-Wire Low Water Level Sender Test diagnostic

⚠ Hot engine and exhaust system can cause severe injury or death. Do not work on the generator set until it cools.

⚠ Hazardous voltage. Moving parts. Will cause severe injury or death.

Tools: Ohmmeter

  1. Measure resistance between lead 31 and ground with sender submerged in coolant; ohmmeter indicates a high resistance reading.
  2. Measure resistance between lead 31 and ground with sender removed from coolant for at least 5-15 seconds; ohmmeter indicates a low resistance reading.
Battery Equalizer Troubleshooting diagnostic

⚠ To prevent reverse polarity damage to the battery equalizer, remove the ground (GND) connection first and attach the ground connection last when disconnecting the battery equalizer.

Tools: 12-volt test light with alligator clips, Voltmeter with 0.01 volt resolution, Battery load tester

  1. Remove the ground (GND) connections from the battery equalizer; do not allow contact with other connections.
  2. Verify a differential of 12 volts between the +12 volt and +24 volt terminals using a 12-volt test light; the light will illuminate on a functional unit. Remove the test light.
  3. Connect the test light between the +12 volt and GND terminals; the light will illuminate on a functional unit.
  4. With the test light connected, measure and record the voltage between the +12 volt and +24 volt terminals.
  5. With the test light connected, measure and record the voltage between the +12 volt and GND terminals.
  6. Remove the test light.
  7. Compare the values from steps 4 and 5; the difference should be - 0.5 and +0.13 volts on a functional unit.
Oil Pressure Sender Testing diagnostic

Tools: Ohmmeter, Mechanical oil pressure gauge

  1. Disconnect the oil pressure sender lead 7C.
  2. Check the sender resistance with an ohmmeter.
  3. Compare resistance values when the generator set is shut down and when running at operating temperature to Section 1, Specifications.
  4. Use a mechanical oil pressure gauge to further verify correct readings.
Overcrank Test (Typical) diagnostic
  1. On gas-fueled sets, disconnect the coil wire at the distributor cap and ground it or disconnect the ignition system.
  2. On diesel-fueled sets, unplug the fuel injector harness from ECM or disconnect wire no. 70 from the injector pump solenoid.
  3. Place unit in RUN mode; observe 15-second on-off cranking cycles and maximum 75-second elapsed time to overcrank shutdown.
  4. Observe controller fault lamp and display for an overcrank shutdown.
  5. Place unit in OFF/RESET mode.
  6. Reconnect the ignition coil wire/ignition system, or reconnect the fuel injector harness/wire no. 70.
Speed Sensor Test with Generator Set Running diagnostic

⚠ Keep leads connected to the speed sensor terminals during the test; do not disconnect the leads.

Tools: DC voltmeter

  1. Connect a DC voltmeter between positive (+) lead (wire 24) at the speed sensor and ground (wire 2) with master switch OFF/RESET; read approximately 8- 12 volts DC.
  2. Place master switch in RUN to start the generator set.
  3. Connect DC voltmeter negative probe to 0 terminal (wire 16 white) and positive probe to positive (+) terminal (wire 24 red); read approximately 7- 12 volts DC.
  4. Place master switch in OFF/RESET to stop the generator set.
  5. If sensor emits a signal, check continuity of speed sensor leads (wires 2, 16, 24) between controller P1 connector and sensor terminals.
Speed Sensor Test with Separate 12 VDC Source diagnostic

Tools: DC voltmeter, 12-volt battery or DC power supply, Flat piece of iron or steel

  1. Place master switch in OFF/RESET position.
  2. Disconnect the speed sensor leads.
  3. Connect speed sensor, DC voltmeter, and DC voltage source as shown.
  4. Touch sensing surface with a flat piece of iron or steel at least 4.1 cm (1/4 cu. in.) in size.
  5. DC voltmeter reading should equal the source voltage, approximately 12 VDC.
  6. Remove the iron or steel piece and observe a voltmeter reading of 0 VDC.
  7. If the sensor passes, it is functional; replace if it fails.
  8. Connect the speed sensor leads and adjust the air gap.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
12-lead optional voltage connections12Alternator optional feature
4-lead dedicated voltages4Alternator standard feature
110/127/139/240/254/277single-phaseswitchableTowable generator model specifications; some models n/a
208/220/240/415/440/4803-phasereconnectableTowable generator model specifications
208/220/240/415/440/4803-phaseswitchableTowable generator model specifications

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the John Deere 6135 family

74
Part #DescriptionCategory
20145-17038Air FilterAir filter
DZ123153ALTERNATORAlternator
RE537508ALTERNATORAlternator
RE550906ALTERNATORAlternator
RE555751ALTERNATORAlternator
RE558675ALTERNATORAlternator
RE558676ALTERNATORAlternator
RE558678ALTERNATORAlternator
20145-17044BeltBelt
DZ118692FAN BELTBelt
DZ118694FAN BELT (LGTH = 1605 mm)Belt
DZ119558FAN BELT (LGTH=1635 mm)Belt
R128806FAN BELT (LGTH= 1765 mm)Belt
R531878FAN BELT (LGTH= 1805mm)Belt
R531879FAN BELT (LGTH=1840 mm)Belt
20145-17042Coolant FilterCoolant filter
RG13879Engine model designation and application chartEngine identification
RG13880Engine option code labelEngine identification
RG6135H000000Engine serial number plateEngine identification
AR44402Valve Stem LubricantFluid
AR54749Soap LubricantFluid
20145-17040Fuel FilterFuel filter
DZ112918SECONDARY FUEL FILTERFuel filter
RE539465PRIMARY FUEL FILTERFuel filter
R81276Cylinder liner shim, 0.05 mm (0.002 in.)Gasket
20145-17036Oil FilterOil filter
RE572785OIL FILTEROil filter
115-2422BatteryService part / kit
220089Tornillo (16 mm)Service part / kit
220213Tornillo (8 mm)Service part / kit
5M4272GENSET WEIGHT (WET) 8560 LBSService part / kit
776536-1Tyco Connector for camera with PAL or NTSC signalService part / kit
875/65R29Tires on 5-piece rimsService part / kit
944KLoader operating information is based on machine with identified linkage and standard equipment, PowerTech PSS 6135 (EPA Final Tier 4/EU Stage IV) engine, ROPS cab, rear cast bumper/counterweight, transmission side-frame guards, bottom guards, standard tires, full fuel tank, and 79-kg (175 lb.) operator. This information is affected by changes in tires, ballast, and different attachments.Service part / kit
A34471UN—11OCT88Service part / kit
DZ100304Diesel Exhaust Fluid Inline FilterService part / kit
DZ110562Crankcase Vent System (USE WITH DZ113378 974G)Service part / kit
DZ111004DEF TANK HEADER FILTER (25 Micron)Service part / kit
DZ111166(3402) (3404) (3408) (3409) (974G)Service part / kit
DZ111246FAN PULLEYService part / kit
DZ111247FAN PULLEYService part / kit
DZ111248FAN PULLEYService part / kit
DZ112023SHORT BLOCK ASSEMBLYService part / kit
DZ114640DIESEL EXHAUST FLUID (DEF) DOSING UNIT FILTERService part / kit
DZ114695DEF TANK INLET SCREENService part / kit
DZ124402DIESEL EXHAUST FLUID INLINE FILTERService part / kit
JDG10014Conjunto de herramienta de extracción del manguito EUIService part / kit
JDG10014P1Punta roscadaService part / kit
JDG10014P2Macho M10Service part / kit
JDG1847chavetasService part / kit
JDG970ASoporte de levante de balancinesService part / kit
JDG971Pasadores de sincronizaciónService part / kit
JDG978Macho especialService part / kit
PM37418LOCTITE® 243 (resistencia mediana, azul)Service part / kit
PT569Composé NEVER-SEEZ - À appliquer au pinceau, 227 gService part / kit
R529123CRANKSHAFT PULLEY & DAMPER (OD=211 mm)Service part / kit
R532124CRANKSHAFT PULLEY & DAMPER (OD=187 mm)Service part / kit
R87277Suplemento de camisa (0.10 mm)Service part / kit
RE539805CRANKSHAFT PULLEY & DAMPER (6812)Service part / kit
RG13887A—Engine Serial Number B—Application Data or Type C—Serial Number PlateService part / kit
RG14798Engine Serial Number/Application DataService part / kit
RG14813OEM Engine Option Code LabelService part / kit
RG408540000007 UN—19—06MAY05Service part / kit
T6828ABOILSCANService part / kit
T6829ABCOOLSCANService part / kit
TS206Wear Protective ClothingService part / kit
TS220Remove Paint Before Welding or HeatingService part / kit
TS677Install Fan GuardsService part / kit
TS953UN—15MAY90Service part / kit
20145-17046Spark PlugSpark plug
RE539584STARTER (12V)Starter
RE540886STARTERStarter
RE70756STARTER (12 V)Starter
01879STOPStop engine

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Filters for this engine

  • Air filter: John Deere AH115833 John Deere RE67829 John Deere AZ61133 John Deere AZ61134 Donaldson P532931 Donaldson P611440 Donaldson P780006 Donaldson P781351
  • Fuel filter (primary): Kohler GM80460 John Deere AT365869 John Deere RE539465 Donaldson P551858 Donaldson P552952 Wix 33780 Baldwin BF1265 Wix 33969
  • Oil filter: Kohler GM80434 John Deere RE561823 John Deere RE538245 Donaldson P550595 Donaldson P550938 Wix 57777 Baldwin BD7310 Wix 51370

Cross-referenced via Donaldson + OEM/engine-maker interchange — options to verify against your serial number, not confirmed for every exact variant.

Also used in

12
  • John Deere 9330 — Tractor
  • John Deere 9410R — Tractor
  • John Deere 9430 — Tractor
  • John Deere 9460R — Tractor
  • John Deere 9510R — Tractor
  • John Deere 9510RT — Tractor Tracked
  • John Deere 9530 — Tractor
  • John Deere 9630 — Tractor
  • John Deere 9870 STS — Combine
  • John Deere S560 — Combine
  • John Deere S680 — Combine
  • John Deere S690 — Combine

Other equipment known to use this engine, via filter-application cross-reference — useful for sourcing parts even when your exact machine isn't listed elsewhere on this page.

Common questions

What is the oil capacity of the John Deere 6135HFG75?

The John Deere 6135HFG75 engine has an oil capacity of 42.0 liters.

What is the displacement of the John Deere 6135HFG75?

The John Deere 6135HFG75 has a displacement of 13.5 liters with 6 cylinders.

Which generators use the John Deere 6135HFG75 engine?

The John Deere 6135HFG75 powers 1 generator set(s), including Kohler 500REOZJ.

What oil filter does the John Deere 6135HFG75 use?

The John Deere 6135HFG75 uses oil filter part numbers Kohler GM80434, John Deere RE561823, John Deere RE538245.

What fuel filter does the John Deere 6135HFG75 use?

The John Deere 6135HFG75 uses fuel filter part numbers Kohler GM80460, John Deere AT365869, John Deere RE539465.

What air filter does the John Deere 6135HFG75 use?

The John Deere 6135HFG75 uses air filter part numbers John Deere AH115833, John Deere RE67829, John Deere AZ61133.

What is a common problem with the John Deere 6135HFG75 engine?

A commonly reported issue on generators using the John Deere 6135HFG75 is: Emergency Stop. Fix: Reset the emergency stop switch..