The Honda iGX390 is a 0.39 L engine rated at 3600 rpm. It powers generator sets from Honda, including the EB5000, EB6500 and EM5000SX. It holds 1.1 L (0.3 gal) of oil.
Also known as: Honda iGX390
| Oil capacity | 1.1 L |
|---|---|
| Displacement | 0.389 L |
| Rated speed | 3600 rpm |
Compiled from service & troubleshooting documentation across every generator set that uses the Honda iGX390.
| Item | Action | Hours | Months | Notes |
|---|---|---|---|---|
| Engine oil | Change | 300 hr | 12 mo | First service — First month or 20 Hrs (page 67) |
| Air cleaner | Clean | 50 hr | 3 mo | Service more frequently when used in dusty areas (1) |
| Sediment cup | Clean | 100 hr | 6 mo | Page 58 |
| Fuel tank and filter | Clean | 300 hr | 12 mo | (2) |
| Spark arrester | Clean | 300 hr | 12 mo | Every year or 300 Hrs; also must be serviced every 100 hours (page 71) |
| Spark plug | Adjust | 300 hr | 12 mo | Check-adjust every year or 300 Hrs (page 69) |
| Spark plug | Replace | 300 hr | 12 mo | Every year or 300 Hrs (page 69) |
| Valve clearance | Adjust | 300 hr | 12 mo | Check-adjust every year or 300 Hrs; by servicing dealer (2) |
| Combustion chamber | Clean | 1000 hr | After every 1,000 Hrs (2) | |
| Canister | Check | 24 mo | Every 2 years (2) | |
| Charge tube | Check | 24 mo | Every 2 years (2) | |
| Fuel tube | Check | 24 mo | Every 2 years (replace if necessary) (2) | |
| Purge tube | Check | 24 mo | Every 2 years (2) |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
| Type | Item | Value | Unit | Condition |
|---|---|---|---|---|
| Gap | Spark plug electrode gap | 0.028–0.031 in (0.7–0.8 mm) | mm | |
| Gap | Spark plug gap | 0.028-0.031 | in (0.70-0.80 mm) | |
| Gap | Spark plug gap | 0.028–0.031 | in (0.7–0.8 mm) | |
| Other | Compression ratio | 8.2:1 | ||
| Other | Crank duration | 3-3-4-5 | sec | per automatic attempt sequence |
| Other | Enclosure dimensions | 85x58x33 | mm | |
| Other | Length of cable | 2 | m | |
| Other | Max. Standby Current | 9.8 | mA @ 12 V | |
| Other | Number of attempts | 4 | automatic starting attempts | |
| Other | Pause between each automatic attempt | 10 | sec | |
| Speed | Engine speed | 3,600 | rpm | |
| Speed | Engine speed protection limit (DAVR self-diagnosis) | 4140 | rpm | abnormal voltage/speed sustained longer than 3 seconds |
| Temperature | Operating Temperature Range | -30 to +70 | °C | |
| Torque | Handle installation | 17–22 lbf·ft (24–29 N·m, 2.4–3.0 kgf·m) | N·m | |
| Torque | Handle installation flange bolts | 19.5 lbf·ft (26.5 N·m, 2.7 kgf·m) | lbf·ft | |
| Torque | Hanger kit flange bolts | 19.5 lbf·ft (26.5 N·m, 2.7 kgf·m) | lbf·ft | |
| Torque | Hanger kit installation | 17–22 lbf·ft (24–29 N·m, 2.4–3.0 kgf·m) | N·m | |
| Torque | Oil drain plug (12×15 mm) | 16.3 lbf·ft (22.1 N·m, 2.25 kgf·m) | lbf·ft | |
| Torque | Oil drain plug (12×15 mm) | 16.6 lbf·ft (22.5 N·m, 2.25 kgf·m) | N·m | |
| Torque | Spark plug | 13.0 lbf·ft (17.7 N·m, 1.8 kgf·m) | lbf·ft | |
| Torque | Spark plug | 13.3 lbf·ft (18 N·m, 1.8 kgf·m) | N·m | |
| Torque | Wheel kit flange bolts | 19.5 lbf·ft (26.5 N·m, 2.7 kgf·m) | lbf·ft | |
| Torque | Wheel kit installation | 17–22 lbf·ft (24–29 N·m, 2.4–3.0 kgf·m) | N·m | |
| Valve clearance | Valve clearance EX | 0.20 ± 0.02 | mm | cold |
| Valve clearance | Valve clearance EX | 0.20±0.02 | mm | cold |
| Valve clearance | Valve clearance EX | 0.20±0.02 mm | mm | cold |
| Valve clearance | Valve clearance IN | 0.15 ± 0.02 | mm | cold |
| Valve clearance | Valve clearance IN | 0.15±0.02 | mm | cold |
| Valve clearance | Valve clearance IN | 0.15±0.02 mm | mm | cold |
| Voltage | DC supply | 12 | VDC | generator battery |
| Voltage | Voltage regulation stability (DAVR) | within 1 | % | standard operation |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
| Fluid | Grade | Standard | Ambient | Capacity | Notes |
|---|---|---|---|---|---|
| Engine oil | SAE 10W-30 | API service category SJ or later (or equivalent) | 1.1 L | Maximum oil capacity 1.2 US qt (1.1 L); 4-stroke automotive detergent oil; other viscosities per ambient temperature chart | |
| Engine oil | SAE 10W-30 (other viscosities per ambient temperature chart) | API service classification SJ or higher | 1.1 L | Non detergent and 2-stroke oils are not recommended | |
| Fuel | Regular unleaded gasoline, pump octane rating 86 or higher | No more than 10% ethanol (E10) or 5% methanol by volume | 23.5 L | Fuel tank capacity 6.21 US gal (23.5 L) | |
| Fuel | unleaded gasoline, pump octane rating 86 or higher | 17.0 L | Do not fill above the shoulder of the fuel strainer; oxygenated fuels allowed up to 10% ethanol, 15% MTBE, 5% methanol by volume |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
⚠ 10 sec start delay is used in combination with an ATS panel to prevent multiple short start-stop commands coming from the ATS panel while the mains is unstable during blackout.
⚠ A faulty GFCI system will not provide proper protection against electric shock.
⚠ If the GFCI system fails the test, the generator must be repaired by an authorized Honda servicing dealer before use.
⚠ If the red indicator starts to blink continuously, contact an authorized Honda generator dealer.
⚠ Install the shaft with the wheel stopper facing the engine side.
⚠ Do not add fuel or oil before tipping the generator.
Tools: 12 mm wrench (2), pliers
Tools: 12 mm wrench (2)
Tools: 12 mm wrench (2), pliers
⚠ Do not twist the foam filter when squeezing.
⚠ Prevent dirt from entering the air duct that leads to the carburetor.
⚠ Never run the generator without the air filter.
⚠ Engine will smoke during initial startup if too much oil is left in the air filter.
⚠ Gasoline is highly flammable and explosive; keep heat, sparks, and flame away.
⚠ Handle fuel only outdoors.
Tools: funnel
⚠ Wash your hands with soap and water after handling used oil.
⚠ Dispose of used oil properly.
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
The Honda iGX390 engine has an oil capacity of 1.1 liters.
The Honda iGX390 has a displacement of 0.389 liters.
The Honda iGX390 powers 3 generator set(s), including Honda EB5000, Honda EB6500, Honda EM5000SX.
A commonly reported issue on generators using the Honda iGX390 is: When the engine will hot start. Fix: 1. Is the engine switch on? 2. Does the oil alert lamp flash when the starter is pulled? 3. Is there enough fuel? 4. Are all loads disconnected from the AC receptacles? 5. Is there a spark at the spark plug? a. Remove the spark plug cap, Clean any dust from around the spark plug base, then remove the spark plug. b. Install the spark plug in the plug cap. c. Turn the engine switch on. d. Grounding the side electrode to any engine ground, pull the recoil starter to see if sparks jump across the gap. e. If any fuel has been spilled, make sure the area is dry before testing the spark plug. Fuel vapor or spilled fuel may ignite. Perform this test in a well-ventilated area. f. If there are no sparks, replace the plug. g. If the new spark plug does not spark, take the generator to an authorized Honda dealer..