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GS130-DG-A-2-3 Engine

The GS130-DG-A-2-3 is an engine. It powers generator sets from Cummins/Onan, including the K1000, K450 and K800.

Also known as: GS130-DG-A-2-3

Engine specifications

Generator sets powered by this engine

3

Common problems

7
  • Only slight output voltage is delivered (3 ~ 6V)
    Cause: Worn brush or faulty contact surface of slip ring
    Fix: Clean brush contact and slip ring, or replace brush
  • Rated output voltage is not available
    Cause: Abnormal load circuit, blown circuit breaker (S.T.D., voltage 10%)
    Fix: Remove abnormality in load circuit and replace fuse
  • Pilot lamp does not light and output voltage is OV
    Cause: Faulty contact of receptacles or disconnected wiring inside of control box
    Fix: Repair or replace
  • Output voltage is not delivered
    Cause: Disconnected wiring
    Fix: Repair or replace stator coil, demagnetization of permanent magnet, clean brush contact and slip ring, repair or replace brush, or repair or replace sub coil
  • Output voltage is more than S.T.D. voltage by 30%
    Cause: Defective AVR
    Fix: Replace
  • Output voltage OV
    Fix: Set the switch to the desired AC or DC position
  • Fluctuation of engine revolution is abnormal
    Cause: Disconnected or punctured AVR capacitor, faulty brush contact, excessive initial current, low engine output, faulty engine governor
    Fix: Replace capacitor, check for wear, wear amount, and contamination of contacting surface of brush and clean if necessary, repair or replace

Compiled from service & troubleshooting documentation across every generator set that uses the GS130-DG-A-2-3.

Service intervals

2
ItemActionHoursMonthsNotes
Engine oilChange50 hrFirst service — First oil change after 10 hours operation
Air cleaner elementReplace12 moEvery six cleanings or every year

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
ClearanceCrankshaft side clearance0.02-0.1mmreference; allowable limit 0.2 mm
ClearanceCylinder bore42.000-42.025mmreference; allowable limit 42.2 mm
ClearanceCylinder bore60.00-60.02mmreference; allowable limit 60.12 mm
ClearanceCylinder bore67.000-67.025mmreference; allowable limit 67.2 mm
ClearanceCylinder bore71.98-72.00mmreference; allowable limit 72.2 mm
ClearanceCylinder bore73.00-73.02mmreference; allowable limit 73.12 mm
ClearanceCylinder head surface distortion allowable limit0.4mmmax; also 0.0157 in
ClearanceGear backlash0.023-0.128mmreference; allowable limit 0.2 mm
ClearanceGear backlash0.029-0.123mmreference; allowable limit 0.2 mm
ClearanceGear backlash0.03-0.12mmreference; allowable limit 0.2 mm
ClearanceGear backlash0.033-0.119mmreference; allowable limit 0.2 mm
ClearanceGear backlash0.033-0.135mmreference; allowable limit 0.2 mm
ClearancePiston pin to connecting rod small-end bore0.010-0.025mmreference; allowable limit 0.1 mm
ClearancePiston pin to connecting rod small-end bore0.010-0.033mmreference; allowable limit 0.1 mm
ClearancePiston pin to connecting rod small-end bore0.015-0.030mmreference; allowable limit 0.1 mm
ClearancePiston pin to connecting rod small-end bore0.026-0.046mmreference; allowable limit 0.08 mm
ClearancePiston ring gap0.15-0.35mmtop/2nd ring; oil ring 0.15-0.35 mm; allowable limit 0.5 mm
ClearancePiston ring gap0.2-0.4mmtop/2nd ring; oil ring 0.2-0.4 mm; allowable limit 0.9 mm
ClearancePiston ring gap0.25-0.45mmtop/2nd ring; oil ring 0.2-0.4 mm; allowable limit 0.9 mm
ClearanceValve guide clearance exhaust0.050-0.095mmreference; allowable limit 0.1 mm
ClearanceValve guide clearance intake0.030-0.067mmreference; allowable limit 0.1 mm
ClearanceValve seat surface width1.0-1.3mmreference; allowable limit 1.5 mm
ClearanceValve spring free length30.8-31.3mmreference; allowable limit 30.5 mm
ClearanceValve spring squareness allowable limit1.5mmallowable limit
GapSpark plug gap0.0236-0.0276inalso 0.6-0.7 mm
GapSpark plug gap0.0276inalso 0.7 mm
GapSpark plug gap0.0354-0.0394inalso 0.9-1.0 mm
GapSpark plug gap0.0394inalso 1.0 mm
ResistanceRotor field coil13.9ohmK450[K400]
ResistanceRotor field coil45ohm±5%; K1400[K1200]
ResistanceRotor field coil54ohm±5%; K2100[K1800]
ResistanceStator main coil2.43ohm±5%; K450[K400]
ResistanceStator sub coil10.5ohm±5%; K450[K400]
TorqueBracket front bolt156.2-191.0lbf-inalso 180-220 kgf-cm, 17.65-21.58 N-m
TorqueConnecting rod bolt13.7-19.6N-malso 1.4-2.0 kgf-m, 10.1-14.5 ft-lbs
TorqueConnecting rod bolt16.7-22.6N-malso 1.7-2.3 kgf-m, 12.3-16.6 ft-lbs
TorqueConnecting rod bolt3.9-5.9N-malso 0.4-0.6 kgf-m, 2.9-4.4 ft-lbs
TorqueConnecting rod bolt9.8-13.7N-malso 1.0-1.4 kgf-m, 7.2-10.1 ft-lbs
TorqueCrankcase 2 tightening bolt13.7-19.6N-malso 1.4-2 kgf-m, 10.1-14.5 ft-lbs
TorqueCrankcase 2 tightening bolt2.8-3N-malso 0.29-0.31 kgf-m, 2.1-2.3 ft-lbs
TorqueCrankcase 2 tightening bolt7.8-12.7N-malso 0.8-1.3 kgf-m, 5.6-9.4 ft-lbs
TorqueCylinder head bolt19.6-29.4N-malso 2-3 kgf-m, 14.5-21.7 ft-lbs
TorqueCylinder head bolt34.3-39.2N-malso 3.5-4 kgf-m, 25.3-29.0 ft-lbs
TorqueCylinder head bolt34.3-46.1N-malso 3.5-4.7 kgf-m, 25.3-34.0 ft-lbs
TorqueDrain plug19.6-29.4N-malso 2-3 kgf-m, 14.5-21.7 ft-lbs
TorqueDrain plug6.9-9.8N-malso 0.7-1 kgf-m, 5.1-7.2 ft-lbs
TorqueFlywheel tightening nut19.6-24.5N-malso 2-2.5 kgf-m, 14.5-18 ft-lbs
TorqueFlywheel tightening nut29.4-44.1N-malso 3-4.5 kgf-m, 21.7-32.5 ft-lbs
TorqueFlywheel tightening nut58.8-68.6N-malso 6-7 kgf-m, 43.4-50.6 ft-lbs
TorqueFlywheel tightening nut63.7-73.5N-malso 6.5-7.5 kgf-m, 47.0-54.2 ft-lbs
TorqueOutput terminal nut16.5-21.7lbf-inalso 19-25 kgf-cm, 1.86-2.45 N-m
TorqueRotor center bolt104.1-138.9lbf-inalso 120-160 kgf-cm, 11.77-15.69 N-m
TorqueRotor center bolt138.9-182.3lbf-inalso 160-210 kgf-cm, 15.69-20.59 N-m
TorqueRotor set bolt138.9-182.3lbf-inalso 160-210 kgf-cm, 15.69-20.59 N-m
TorqueRotor set bolt277.7-381.9lbf-inalso 320-440 kgf-cm, 31.38-43.15 N-m
TorqueSpark plug9.8-24.5N-malso 1-2.5 kgf-m, 7.2-18.1 ft-lbs
TorqueStator thru bolt52.1-78.1lbf-inalso 60-90 kgf-cm, 5.88-8.83 N-m
Valve clearanceValve clearance0.07-0.13mmalso 0.0028-0.0051 in
Valve clearanceValve clearance0.08-0.14mmalso 0.0031-0.0055 in
Valve clearanceValve clearance0.08-0.15mmalso 0.0035-0.0059 in

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Engine oil10W30API type SE, SF class engine oilbelow -10°Cbelow 14°F (-10°C)
Engine oilSAE #20API type SE, SF class engine oil-10°C to 15°Cbelow 59°F (+15°C)
Engine oilSAE #30API type SE, SF class engine oilabove 15°Cabove 59°F (+15°C)
FuelRegular automobile gasoline

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

10
Adjusting Pilot Screw Opening Degree adjustment

Tools: screwdriver

  1. Tighten pilot screw completely
  2. Loosen according to reference value
Checking Valve Clearance adjustment

Tools: feeler gauge

  1. Set piston at top dead center
  2. Measure clearance with feeler gauge
  3. If clearance is under reference value, grind valve stem to adjust
Checking Ignition Plug Gap maintenance

Tools: feeler gauge

  1. Remove carbon
  2. Measure clearance with feeler gauge
  3. If clearance is out of reference value, readjust
Draining Engine Oil maintenance

Tools: wrench

  1. Remove dipstick
  2. Remove drain plug
  3. Drain engine oil
Removing Air Cleaner (K1400/K2100/K3000/K3500) maintenance
  1. Loosen air cleaner cover
  2. Take out air cleaner element
  3. Remove foam wrapper and wash in detergent and water
  4. Dry thoroughly
  5. Re-oil foam wrapper and squeeze out excess oil
  6. Shake and tap cartridge element to remove dust
  7. Install new element if still dirty
  8. Re-install element and cover
Removing Air Cleaner (K450/K1000/K400/K800) maintenance

Tools: screwdriver

  1. Remove air cleaner cover fixtures
  2. Remove cover, element, and plate
  3. Remove two air cleaner body tightening nuts
  4. Remove air cleaner body
Removing Flywheel repair

⚠ Do not damage fins

Tools: air-cooled engine flywheel puller

  1. Remove flywheel tightening nut
  2. Remove flywheel
  3. Remove woodruff key
Removing Fuel Tank and Fuel Filter repair

⚠ Gasoline fire hazard

Tools: screwdriver, wrench

  1. Close fuel filter cock
  2. Disconnect fuel pipe at carburetor side
  3. Loosen fuel filter tightening bolt
  4. Remove fuel filter from tank body
  5. Remove four fuel tank tightening bolts
  6. Remove fuel tank with filter connected
Removing Piston repair

⚠ Be careful of flywheel side direction and mark on connecting rod

Tools: wrench

  1. Extend bent portion of rod bolt washer
  2. Remove connecting rod bolt
  3. Remove cap at large end of connecting rod
  4. Pull out piston to cylinder head side
Removing Spark Plug, Cylinder Head and Head Gasket repair

⚠ Check assembling direction of gasket

Tools: wrench

  1. Remove spark plug
  2. Remove cylinder head
  3. Remove head gasket

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

Which generators use the GS130-DG-A-2-3 engine?

The GS130-DG-A-2-3 powers 3 generator set(s), including Cummins/Onan K1000, Cummins/Onan K450, Cummins/Onan K800.

What is a common problem with the GS130-DG-A-2-3 engine?

A commonly reported issue on generators using the GS130-DG-A-2-3 is: Only slight output voltage is delivered (3 ~ 6V). Cause: Worn brush or faulty contact surface of slip ring. Fix: Clean brush contact and slip ring, or replace brush.