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Cummins/Onan Performer OHV220 Engine

The Cummins/Onan Performer OHV220 is a 0.65 L 4-cylinder air-cooled engine rated at 3600 rpm, producing up to 15.3 kW. It powers generator sets from Cummins/Onan. It holds 1.55 L (0.4 gal) of oil.

Also known as: Onan Performer OHV220

0.653 L
Displacement
4
Cylinders
3600 rpm
Rated speed
15 kW
Gross power

Engine specifications

Oil capacity1.55 L
Displacement0.653 L
Cylinders4
AspirationAir-cooled
Rated speed3600 rpm
Gross power15 kW

Troubleshooting

33

Symptoms & remedies

SymptomCauseRemedy
Engine cranks slowly or not at allPoor battery connectionsClean and tighten the positive (+) and negative (–) battery connections at battery and engine
Engine cranks slowly or not at allBattery is not fully chargedRecharge the battery
Engine cranks slowly or not at allElectric starter is faultyCheck starter brushes and bearings
Engine cranks slowly or not at allImproper engine oilChange oil having the proper viscosity for the ambient temperature
Engine cranks slowly or not at allThere is a load on the engineRemove load and retry
Engine cranks slowly or not at allBack pressure. There is excessive back pressure due to a plugged or bent exhaust pipe
Engine cranks but fails to startDamaged spark plug(s)Check the spark plug gap. Check for a bad insulator on plug and replace if damaged. Clean carbon deposit from electrode. If wet, dry electrode
Engine cranks but fails to startFuel SupplyCheck fuel supply and shut-off valve. Check fuel filter and clean if dirty. Check all fuel hoses for crimps and clogging. Check connections into carburetor for air leaking in
Engine cranks but fails to startFuel. Gasoline may have water mixed in or the gasoline grade is not correct
Engine cranks but fails to startCarburetor problems. Carburetor is flooded and may have bad floats or the floats are stuck. Carburetor has varnish deposits built up and requires disassembly and cleaning
Engine cranks but fails to startGovernor and throttle linkageCheck linkage connections. Check tension in springs. Check governor, throttle and speed adjustments
Engine cranks but fails to startThe fuel cut-off solenoid is faultyCheck for loose or damaged wires and connectors. Check voltage levels at the connector to the solenoid. Replace harness or solenoid
Engine cranks but fails to startDirty air cleanerCheck air cleaner and service if dirty
Electric starter does not operateKey or start switchCheck wiring connections and switch
Electric starter does not operateNo continuity between the key switch and the starterReplace wires
Electric starter does not operateNo continuity between the battery and starterReplace cable
Electric starter does not operateLow batteryChange or recharge battery
Electric starter does not operateStarter solenoid is badCheck voltages, clean, repair or replace
Electric starter does not operateStarter motor is badCheck brushes and wiring, repair or replace
Electric starter does not operateEngine seizure. The crankshaft has seized or the piston and cylinder have seizedCheck crankshaft bearings and bearing surface
Electric starter operates but engine does not startLow fuel
Electric starter operates but engine does not startPoor wiring connection or no continuity of ignition systemCheck wiring connections and ignition coils for a short
Electric starter operates but engine does not startElectric starter is bad. Slow cranking RPM is caused by low voltage at starter or worn brushes or bearingsRepair or replace
Engine OverheatsAir flow is obstructed at inlet or cylinder baffleClean out debris in baffle
Engine OverheatsImproper engine oilReplace oil
Engine OverheatsLean air/fuel mixtureCheck for plugged passages in carburetor
Engine OverheatsExcessive back pressure on exhaustCheck muffler and spark arrester
Engine OverheatsEngine is overloadedChange to rated load
Engine Idles RoughLow idle speedAdjust idle on carburetor
Engine Idles RoughAir is mixing at air intake connectionCheck, tighten or replace gasket
Engine Idles RoughThere is blow-by on the head gasketReplace the gasket
Engine Idles RoughImproper valve clearanceAdjust clearance
Engine Idles RoughExcessive clearance between valve stem and

Fault codes and symptom→remedy steps extracted from this engine’s service/owner documentation; verify against the official manual before servicing.

Common problems

6
  • Engine cranks but fails to start
    Cause: Damaged spark plug(s)
    Fix: Check the spark plug gap. Check for a bad insulator on plug and replace if damaged. Clean carbon deposit from electrode. If wet, dry electrode
  • Electric starter does not operate
    Cause: Key or start switch
    Fix: Check wiring connections and switch
  • Engine cranks slowly or not at all
    Cause: Poor battery connections
    Fix: Clean and tighten the positive (+) and negative (–) battery connections at battery and engine
  • Engine Overheats
    Cause: Air flow is obstructed at inlet or cylinder baffle
    Fix: Clean out debris in baffle
  • Engine Idles Rough
    Cause: Low idle speed
    Fix: Adjust idle on carburetor
  • Electric starter operates but engine does not start
    Cause: Low fuel

Compiled from service & troubleshooting documentation across every generator set that uses the Cummins/Onan Performer OHV220.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filterDouble Element Assembly—1000 hr
Fuel filter—500 hr
Oil filter—1000 hr
Battery—1000 hr
Belt—
Coolant—5000 hr
OilSAE or API viscosity grade1.55 l—50 hr
Spark plugNGK–BP6ES or BRP6ES (Champion – N9YC or RN9YC)—1000 hr

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Common questions

What is the oil capacity of the Cummins/Onan Performer OHV220?

The Cummins/Onan Performer OHV220 engine has an oil capacity of 1.55 liters.

What is the displacement of the Cummins/Onan Performer OHV220?

The Cummins/Onan Performer OHV220 has a displacement of 0.653 liters with 4 cylinders.

Which generators use the Cummins/Onan Performer OHV220 engine?

The Cummins/Onan Performer OHV220 powers 1 generator set(s), including Cummins/Onan Performer OHV220.

How often should you change the oil in the Cummins/Onan Performer OHV220?

The Cummins/Onan Performer OHV220 oil change interval is every 50 hours.

What is a common problem with the Cummins/Onan Performer OHV220 engine?

A commonly reported issue on generators using the Cummins/Onan Performer OHV220 is: Engine cranks but fails to start. Cause: Damaged spark plug(s). Fix: Check the spark plug gap. Check for a bad insulator on plug and replace if damaged. Clean carbon deposit from electrode. If wet, dry electrode.