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Cummins/Onan NTA855-G4 Engine

The Cummins/Onan NTA855-G4 is a 14 L 6-cylinder turbocharged and water-to-air after-cooled engine rated at 1500 rpm. It powers generator sets from Cummins/Onan, including the 280DFCC, C380 D5 and NTA855. It holds 39 L (10.3 gal) of oil and 21 L (5.5 gal) of coolant.

Also known as: Cummins NTA855-G4, NTA855G4

Part of the Cummins/Onan NTA855 engine family — 17 variants share parts & fitment.

14.0 L
Displacement
6
Cylinders
1500 rpm
Rated speed
39.0 L
Oil capacity

Engine specifications

Oil capacity39.0 L
Coolant capacity21.0 L
Displacement14.0 L
Cylinders6
AspirationTurbocharged and water-to-air after-cooled
Rated speed1500 rpm

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filter—
Fuel filter—
Oil filter—
Battery—
Belt—
Coolant—
Oil—
Spark plug—

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service intervals

30
ItemActionHoursMonthsNotes
Вентиляционные устройства генератораCheck10 hr10 часов / еженедельно
Весь агрегатTest10 hrВключение минимум на час, предпочтительно с нагрузкой 50 %; 10 часов / еженедельно
Подключение вспомогательной клеммной коробкиCheck10 hr10 часов / еженедельно
Уровень охладителя водыCheck10 hr10 часов / еженедельно
Уровень смазочного масла в двигателеCheck10 hr10 часов / еженедельно
Уровень топливаCheck10 hr10 часов / еженедельно
Уровень электролита в батарееCheck10 hr10 часов / еженедельно
Вентиляционный клапан топливного бакаCheck100 hr100 часов / ежемесячно (положение отметки в таблице)
Все переключатели (в т.ч. двигателя)Test100 hr100 часов / ежемесячно
Осадок в топливном бакеDrain100 hr100 часов / ежемесячно (положение отметки в таблице)
Отверстие и внутреннее пространство генератораClean100 hrОчистка сухим воздухом; 100 часов / ежемесячно
Соленоид подачи топливаCheck100 hr100 часов / ежемесячно
Уровень зарядки батареи гидрометромTest100 hr100 часов / ежемесячно
Воздушный фильтр (у масляного – уровень масла)Check200 hr200 часов / ежегодно
Все болты и гайкиCheck200 hrПроверка и затягивание при необходимости; 200 часов / ежегодно
Все реле распределительной аппаратурыTest200 hr200 часов / ежегодно
Кабельные контакты батареиClean200 hr200 часов / ежегодно; зачистка и смазка
Линии топлива, воздуха и выхлопная система на протечкиCheck200 hr200 часов / ежегодно
Натяжение клиновидного ремняCheck200 hr200 часов / ежегодно
Плавкие предохранители и отключающие устройстваCheck200 hr200 часов / ежегодно
Подшипники генератораLubricate200 hr200 часов / ежегодно
Проверка агрегата изготовителемInspect200 hr200 часов / ежегодно
Противовибрационные устройстваCheck200 hrПри наличии таковых; 200 часов / ежегодно
Смазочное маслоChange200 hr200 часов / ежегодно
Чистка всего агрегата и наружной поверхности панели управленияClean200 hr200 часов / ежегодно
Чистота контакторов и контактов прерывателейCheck200 hr200 часов / ежегодно
Crankcase oil and filterChange250 hr12 moTable 7-1. If genset used for prime power, change every 6 months or 250 hours. If standby, change every 12 months or 250 hours, whichever comes first.
valve clearanceCheck2000 hrB-Series (4BT3.3): valve clearance checks not required for 2000 hours, twice the industry standard
engine overhaulOther20000 hrQSK23-Series: expected life cycle to 20,000 hours before first overhaul
Содержание антифриза в системе охлаждения и фильтрCheck6 moВ таблице указано «Раз в 6 месяцев»

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
ClearanceGenerator-to-engine angular alignment (T.I.R.).001 in. per inch of radius (center of shaft to indicator axis), maximumin750 kW gensets and larger
ClearanceVibration isolator base elevation difference0.25inch (6 mm)all isolator bases within this elevation of each other
ClearanceVibration isolator clearance between top plate and base0.25inch (6 mm)nominal or greater
ClearanceVibration isolator top plate to base clearance0.25inch (6 mm)nominal, or greater
GapAngular alignment total indicator reading (T.I.R.)0.001inch per inch of radiusmaximum
OtherAngular alignment maximum T.I.R..001inch per inch of radiuscenter of shaft to indicator axis
OtherГлубина фундамента/цоколя и выступ за пределы агрегатане менее 150мм (6 дюймов)
OtherМинимальное расстояние от генератора до стены, резервуара или панели в машинном зале1м
OtherНагрузка на грунт (ННГ) от агрегата, охладителя, топлива и фундаментаменее 9800кг/м2 (2000 фунтов на кв. фут) или 96 кПатребует проверки по местным нормам
OtherПлощадь впускного отверстия воздуха для агрегатов с радиаторным охлаждениемв 1,5-2 раза больше площади радиатора
OtherПросвет выхлопной трубы глушителя12дюйма (300 мм)двигатель QSK60
OtherПросвет выхлопной трубы глушителя3дюйма (76 мм)двигатели B3.3, 4B, 6B
OtherПросвет выхлопной трубы глушителя4дюйма (100 мм)двигатель 6C
OtherПросвет выхлопной трубы глушителя6дюйма (152 мм)двигатели L, N, K19, V28
OtherПросвет выхлопной трубы глушителя6×2дюйма (152 мм)двигатели K38, QSK30
OtherПросвет выхлопной трубы глушителя8дюйма (200 мм)двигатели K50, QSK15
OtherПрочность бетона фундамента на сжатие (28 суток)не менее 17200кПа (2500 фунтов на кв. дюйм)
PressureIdle oil pressure shutdown limit (PCC)12psi (83 kPa)idle
PressureIdle oil pressure warning limit (PCC)15psi (104 kPa)idle
PressureLow oil pressure shutdown (Detector)14psi (97 kPA)
PressureNormal engine oil pressure (PCC)35-50psi (242-345 kPa)
PressureOil pressure shutdown limit (PCC)25psi (172 kPa)
PressureOil pressure warning limit (PCC)30psi (207 kPa)
PressurePre-low oil pressure alarm (Detector)20psi (137 kPA)
PressureПредел обратного давления в выхлопной системе (большинство агрегатов Cummins)3дюйма рт. ст. (76 мм рт. ст.)у последних моделей при максимальном потоке снижено до 2 дюймов рт. ст. (50 мм рт. ст.)
ResistanceThermistor relay trip resistance3000 ±500ohmsthermistor chain resistance reaches
ResistanceСопротивление электрода заземления при глухом занулении генераторной установкине более 20Омрекомендуется, независимо от системы защиты
SpeedGenerator frequency/RPM (nameplate rating)60 / 1800hz / RPMor 50 hz / 1500 RPM
SpeedIdle speed adjustment range800 ±100RPMdefault value 800 RPM; adjustable only in idle mode
SpeedOverspeed shutdown (Detector)1850 +50r/min50 hertz units
SpeedOverspeed shutdown (Detector)2100 ±90r/min60 hertz units
SpeedOverspeed shutdown (PCC)1800rpm@ 50 Hz
SpeedOverspeed shutdown (PCC)2070rpm@ 60 Hz
SpeedPCC frequency adjust range±5percent of nominal
TemperatureAmbient temperature above which coolant heaters are recommended40°F (4°C)
TemperatureEngine coolant temperature (heat exchanger cooling)165 to 195°F (74 to 91 °C)adjust flow to maintain while viewing water temperature gauge
TemperatureEngine coolant temperature (heat exchanger systems)165 to 195°F (74 to 91°C)while viewing water temperature gauge
TemperatureHigh coolant temperature shutdown (PCC)215°Fprimary
TemperatureHigh coolant temperature shutdown (PCC)223°Fstandby
TemperatureHigh coolant temperature warning (PCC)207°Fprimary
TemperatureHigh coolant temperature warning (PCC)215°Fstandby
TemperatureHigh engine temperature shutdown (Detector)222°F (106° C)
TemperatureLOW COOLANT TEMP (Code 210) engine cold sensing threshold70°F (21 °C)engine jacket water coolant temperature below
TemperatureLow coolant temperature warning sensing (PCC/Detector)70°F (21° C)
TemperatureNFPA 110 minimum engine jacket water coolant temperature90°F (32 °C)maintained by coolant heaters
TemperatureNFPA 110 minimum maintained engine coolant temperature90°F (32°C)
TemperaturePre-high engine temperature alarm (Detector)215°F (102° C)
TemperatureДопустимое повышение температуры в машинном зале при полной нагрузке10-15°C (18-27 °F)если температура в зале превышает 40 °C – подавать аспирационный воздух извне или снизить нагрузку
TemperatureРасчетная температура окружающей среды для размеров машинного зала40°C
TemperatureТемпература хладагента для облегчения пуска аварийного агрегатавыше 40°C
TemperatureТемпература эксплуатации батарей для оптимальной работы15-25°C
TorqueAC distribution panel 100 A main breaker lugs50in-lbs#4 to 2/0 conductors, AL or CU
TorqueAC distribution panel 100A main breaker terminals50in-lbslisted for #4 to 2/0 conductors, AL or CU
TorqueAC distribution panel ground bar17ft-lbs#1 to 2/0 conductors, AL or CU
TorqueAC distribution panel neutral bus21ft-lbs#5 to 300 KCMIL conductors, AL or CU
TorqueOil drain plug60-70ft-lb (81-95 N•m)
VoltageMegger test setting, 5001 thru 15000 VAC generator5000VDCmain stator minimum resistance 1000-200 meg; main rotor 1000-1000-5.0-1.0 meg
VoltageMegger test setting, 600 VAC or less generator500VDCmain stator and main rotor minimum resistance 5.0-1.0 meg
VoltageMegger test setting, 601 thru 5000 VAC generator2500VDCmain stator minimum resistance 400-50 meg; main rotor 5.0-1.0 meg
VoltagePCC voltage adjust range±5percent of nominal

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
CoolantСмесь воды и антифриза 50/50; низкосиликатный антифризДобавка Cummins DCA4 или эквивалентВода чистая, без хлоридов, сульфатов и кислот, с pH от 8,5 до 10,5; при заполнении холодной системы остается 6 (максимум 8) % дополнительной емкости для расширения
CoolantNFPA 110above 4°CNFPA 110 recommends engine jacket water coolant heaters where minimum ambient is above 40°F (4°C); coolant maintained at minimum 90°F (32°C). Cooling system capacity with standard radiator: DFAB/DFAC 13 Gal (49 L); DFBF 13.5 Gal (51 L); DFCC 13.5 Gal (51 L); DFCE 15 Gal (57 L).
Engine oilRefer to the Cummins engine Operation and Maintenance Manual for lubricating oil recommendations/specificationsAdd oil of the same API viscosity and brand when necessary. Do not operate below low mark or above high mark.
FuelDiesel fuelDo not use zinc coated or copper fuel lines with diesel fuel. Fuel connection at the engine should be made with an approved flexible line.
FuelASTM No. 2 dieselCummins engine Operation and Maintenance Manual alternate diesel fuelsCummins engines normally use ASTM No. 2 diesel fuel. Never use galvanized or copper fuel lines, fittings or fuel tanks.
FuelASTM No. 2 diesel fuelASTM No. 2Cummins engines normally use ASTM No. 2 diesel fuel; they will operate on alternate diesel fuels within the specifications shown in the Cummins engine Operation and Maintenance Manual. Never use galvanized or copper fuel lines, fittings or fuel tanks.
FuelNo. 2 diesel fuelDirect injection, number 2 diesel fuel; fuel filter; automatic electric fuel shutoff
FuelДизельное топливо класса А1 или А2BS 2869: Часть 1:1998 (класс А1); BS 2869: Часть 2:1998 (классы А2, С1, С2, D, E, F, G, H)Топливо должно быть как можно более чистым, по возможности не содержать воды и загрязнений
OtherПриродный газНаименьшая теплопроизводительность >30 МДж/Н·м3; плотность 0,7-0,9 кг/м3; метановое число >52; H2S >0,01 %; максимальная температура газа 50 °Cbelow 50°CТребования к качеству газа для газовых двигателей; при несоответствии двигатель должен быть отключен

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

36
CodeNameMeaningSeverityAction
101IDLE MODEEngine is operating in idle mode.InfoNormal indication. Engine governed at 800 RPM; oil pressure trip points lowered automatically.
102EMERGENCY STOPLocal or remote Emergency Stop.ShutdownPull button out or turn clockwise; move Run/Off/Auto switch to Off; press Reset. Reset only at PCC front panel.
200LOW OIL PRESSUREEngine oil pressure has dropped to an unacceptable level.WarningIf powering critical loads, wait until next shutdown period then follow 201 procedure.
201LOW OIL PRESSUREEngine oil pressure has dropped below the shutdown trip point.ShutdownCheck oil level, lines and filters; replenish if low; reset control and restart; contact service center.
204OIL PRES SENDEREngine oil pressure sender is not functioning correctly.WarningCheck that the engine oil pressure sender is properly connected. Contact service center.
210LOW COOLANT TEMPCoolant temperature at 70°F (21°C) or lower; coolant heater may not be operating.WarningCheck coolant heater power supply/fuse/cord; check coolant level and replenish; repair leaks.
211HIGH COOLANT TEMPEngine has begun to overheat (215°F standby / 207°F primary).WarningReduce load; check air inlets/outlets and remove obstructions.
212HIGH COOLANT TEMPEngine has overheated (223°F standby / 215°F primary) or coolant level is low.ShutdownAllow engine to cool; check coolant level; check cooling airflow; check fan belt; reset and restart.
213COOLANT SENDERResistance of the coolant temperature sender is out of range.WarningContact an authorized service center.
214LOW COOLANT LVLEngine coolant level has fallen below the trip point.WarningAllow engine to cool; check coolant level and replenish; look for leaks and repair; reset and restart.
215LOW COOLANT LVLEngine coolant level has fallen below the trip point.ShutdownAllow engine to cool; check coolant level and replenish; look for leaks and repair; reset and restart. Shutdown will not occur in Idle mode.
220MAG PICKUPMag pickup speed indication not sensed or does not match generator set output frequency.ShutdownRestart and check RPM on the digital display. Contact service center.
221FAIL TO CRANKPossible fault with control or starting system.ShutdownCheck battery cable connections; recharge or replace battery. Contact service center for starter and starting system.
222OVERCRANKPossible fuel system problem.ShutdownCheck for empty fuel tank, leaks, or plugged fuel lines; check/replace fuel and air filters; reset and restart.
223OVERSPEEDEngine has exceeded normal operating speed (2070 rpm @ 60 hz; 1800 rpm @ 50 hz).ShutdownContact an authorized service center.
230LOW DC VOLTAGEBattery voltage is below 24 VDC.WarningCheck battery charger fuse; recharge or replace battery; clean and tighten battery cable connections.
231HIGH DC VOLTAGEBattery voltage exceeds 32 VDC.WarningContact an authorized service center.
232WEAK BATTERYBattery voltage drops below 60% of nominal for two seconds during starting.WarningSee Warning message 230, LOW DC VOLTAGE.
240LOW FUEL – DAYDay tank fuel supply is running low.WarningCheck fuel supply and replenish as required.
241LOW FUELFuel supply is running low.WarningCheck fuel supply and replenish as required.
250EEPROM ERRORPCC memory error; data corruption of critical operating parameters.ShutdownContact an authorized service center.
251EEPROM ERRORPCC memory error; data corruption of noncritical operating parameters.WarningContact an authorized service center.
252EEPROM ERRORPCC memory error; data corruption of noncritical operating parameters.WarningContact an authorized service center.
260CUSTOMER FAULT 1Customer defined input closed to ground; response selectable.WarningContact an authorized service center. Message is editable.
261GROUND FAULTCustomer defined input closed to ground; response selectable.WarningContact an authorized service center. Message is editable.
262RUPTURE BASINCustomer defined input closed to ground; response selectable.WarningContact an authorized service center. Message is editable.
263HIGH GEN TEMPCustomer defined input closed to ground; response selectable.WarningContact an authorized service center. Message is editable.
301HIGH AC VOLTAGEOne or more phase voltages exceeded 130% of nominal, or 110% of nominal for 10 seconds.ShutdownContact an authorized service center.
303LOW AC VOLTAGEOne or more phase voltages dropped below 85% of nominal for 10 seconds.ShutdownContact an authorized service center.
313UNDER FREQUENCYEngine speed dropped below 90% of nominal for 10 seconds.ShutdownContact an authorized service center. Load Dump signal initiated five seconds before shutdown.
320OVERCURRENTGenerator output current exceeded 110% of rated for 60 seconds.WarningContact an authorized service center.
321OVERCURRENTGenerator output current exceeded 110% of rated and a PCC time/current calculation initiated an overcurrent shutdown.ShutdownContact an authorized service center.
322SHORT CIRCUITGenerator output current exceeded 175% of rated.ShutdownContact an authorized service center.
330OVERLOADThree-phase power output exceeds 105% of standby (or 115% of prime) rating.WarningAfter five seconds Load Dump activated; after 60 seconds OVERLOAD warning activated. Contact service center.
335REVERSE POWERImproper CT or PT phasing (non-parallel units only).ShutdownContact an authorized service center.
1435Engine ColdEngine jacket water coolant temperature falls below 70°F (21°C); Warning LED illuminated (provided to meet NFPA 110 requirements)WarningCheck the coolant heaters for proper operation

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Adjust Start/Stop Delays (PCC Adjust Menu) adjustment

⚠ Electrostatic discharge will damage circuit boards. Always wear a grounding wrist strap when working inside control box.

  1. Press the button next to ADJUST in the Main Menu; the VOLTAGE submenu appears.
  2. Press the button next to >> to move through VOLTAGE and FREQUENCY to the START DELAY submenu.
  3. Use the buttons next to the up and down symbols to set the start delay.
  4. Press >> to move to the STOP DELAY submenu and set the stop delay.
  5. Press >> to move to the IDLE SPEED submenu and set idle speed (only in idle mode).
  6. Press >> to move to SAVE/EXIT; select SAVE then EXIT to return to Main menu.
Adjusting Values/Parameters (PCC Adjust Menu) adjustment
  1. Press the button next to the arrow symbol in the display until the + and - symbols are displayed.
  2. If necessary, press the button next to the arrows to move to the numeric character to change.
  3. Press + to increase the value or select the parameter; press - to decrease the value or select the parameter.
  4. Press the save symbol to save changes; changes are not saved if Home or Previous Main Menu is pressed first.
Angular Alignment Procedure (750 kW Gensets and Larger) adjustment

⚠ Accidental starting of the generator set during this procedure presents the hazard of severe personal injury or death. Make sure to disconnect the negative (-) battery cable(s) before beginning.

⚠ Do not bar engine over by prying on fan blade.

Tools: Dial indicator, Shims

  1. Disconnect the negative (-) battery cable(s) before beginning.
  2. Fasten a dial indicator to the generator shaft or cooling fan, with the sensing point on the capscrew head or drive disc flat surface at bolt circle diameter.
  3. Bar the engine over clockwise as viewed from the engine flywheel; do not allow it to roll back on compression.
  4. Total indicator reading (T.I.R.) is the sum of the maximum positive and negative readings as the engine completes one revolution.
  5. To lower the generator, remove equal shims from under both generator mounting feet; approximate shim amount from the distance ratio.
Angular Alignment Procedure (Generator to Engine) adjustment

⚠ Accidental starting during this procedure presents the hazard of severe personal injury or death.

⚠ Do not bar engine over by prying on fan blade.

Tools: dial indicator

  1. Disconnect the negative (-) battery cable(s) before beginning.
  2. Fasten a dial indicator to the generator shaft or cooling fan with sensing point resting on the drive disc capscrew head/flat surface at the bolt circle diameter.
  3. Bar the engine over in a clockwise rotation as viewed from the engine flywheel; do not allow it to roll back on compression at the end of travel of each reading.
  4. Record the total indicator reading (T.I.R.) as the sum of the maximum positive and negative dial indicator readings over one engine revolution.
  5. Compare the measured T.I.R. to the maximum allowed (.001 in. per inch of radius from center of shaft to indicator axis); add or remove shims under the generator mounting feet to correct.
Axial Alignment Procedure adjustment

Tools: Dial indicator, Magnetic base or clamp

  1. Check axial alignment only when an objectionable vibration is present after angular alignment.
  2. Fasten dial indicator holding device to skid base, engine block, or generator shell with a magnetic base or clamp; rest sensor on generator shaft hub.
  3. Bar the engine over clockwise through a couple of rotations; record indicator readings at eight equally spaced points around the shaft diameter.
  4. To correct out-of-tolerance T.I.R., remove the drive disc capscrews, mark discs and flywheel, rotate 180 degrees from original location, retorque, and recheck.
  5. If unchanged, rotate the discs to 30, 60 or 90 degrees from their original location.
Axial Alignment Procedure (Generator to Engine) adjustment

Tools: dial indicator

  1. Fasten a dial indicator holding device to the skid base, engine block, or generator shell with the sensor point resting on the generator shaft hub.
  2. Bar the engine over in a clockwise rotation through a couple of rotations, recording indicator readings at eight equally spaced points around the shaft diameter to obtain axial T.I.R.
  3. Reduce the measured T.I.R. runout by one half if excessive vibration remains after angular alignment.
Ground Fault Relay Test diagnostic
  1. Verify that the N-G Fault Indicator on the GFR is not lit; if lit, the neutral-to-ground bonding jumper circuit is open.
  2. Move the control switch to the Run position.
  3. Press the TEST switch on the ground fault relay.
  4. Verify that the control panel warning message is displayed and the Fault Indicator (>I) on the GFR is lit.
  5. Reset the control panel fault, which also resets the ground fault relay.
Megger and PI Test diagnostic

⚠ Medium-voltage, 601 to 15,000 volts, present special hazards of severe personal injury or death.

⚠ Windings of medium voltage generator sets must be dry before the generator is operated.

Tools: Megger, Grounding Cluster

  1. Perform the Generator Set Grounding Procedure.
  2. Disconnect plug J10 from voltage regulator output stage module and AC control input leads marked 4, 5, 6, 7 and 8.
  3. If RTD option installed, ground all six RTD temperature leads (18 leads total).
  4. Remove and separate neutral leads from generator load terminal marked N.
  5. Connect megger between one stator phase and ground while grounding other two phases; conduct test.
  6. Repeat for the other two phases.
  7. Disconnect main rotor and voltage suppressor leads from terminals F1+ and F2- and isolate from ground.
  8. Connect megger between one rotor lead and ground and conduct the test.
Fuel Pump Control AC Connections (240 VAC / 120 VAC Conversion) installation

Tools: Jumpers

  1. To convert 240 VAC to 120 VAC: remove jumpers between TB1-6 and TB1-7; connect one between TB1-5 and TB1-6 and one between TB1-7 and TB1-8.
  2. Move selector switch S103 on the control PCB to the up position for 120 V.
  3. If equipped with a transformer, remove jumpers between H2 and H3; connect one between H1 and H3 and one between H2 and H4.
  4. To convert 120 VAC to 240 VAC: remove jumpers between TB1-5/TB1-6 and TB1-7/TB1-8; connect two jumpers between TB1-6 and TB1-7.
  5. Move selector switch S103 on the control PCB to the down position for 240 VAC.
  6. Attach a tag to the control box indicating the supply voltage.
  7. Terminals TB1-8 and TB1-5 are available for a 120 or 240 VAC electric fuel shutoff valve rated not more than 0.5 amps.
Fuel Pump Control AC Connections (240 VAC to 120 VAC) installation

⚠ Diesel fuel is highly combustible. Installation and service must be performed by trained and experienced persons in accordance with applicable codes.

  1. Remove the two jumpers between terminals TB1-6 and TB1-7; connect one between TB1-5 and TB1-6 and the other between TB1-7 and TB1-8.
  2. Move selector switch S103 on the control PCB to the up position for 120V.
  3. If equipped with a transformer, remove jumpers between H2 and H3; connect one between H1 and H3 and the other between H2 and H4.
  4. Attach a tag to the control box indicating the supply voltage.
Vibration Isolators Installation and Adjustment installation

⚠ Remove shipping screws (two) prior to genset operation. Genset operation with shipping screws in place will damage control components.

Tools: Leveling bolt, Lock nut, Shims or grout

  1. Place the vibration isolators on the genset support structure; shim or grout so all isolator bases are within 0.25 inch (6 mm) elevation.
  2. Loosen the side snubber lock nuts so the top plate is free to move; align top plate with base and springs.
  3. Place the genset onto the isolators, aligning the skid's mounting with the threaded isolator hole.
  4. Adjust leveling bolts until the set is level with a nominal clearance of 0.25 inch (6 mm) or greater between top plate and base.
  5. Lock the leveling bolt in place with the lock nut; snubber nuts may remain loose for better isolation.
  6. Model DFCE only: remove the two controller cabinet shipping screws before genset operation.
Vibration Isolators Installation and Adjustment Procedure installation

⚠ Remove shipping screws (two) prior to genset operation. Genset operation with shipping screws in place will damage control components.

Tools: Leveling bolt, Lock nut

  1. Place vibration isolators on genset support structure; shim or grout bases within 0.25 inch (6 mm) elevation of each other on flat, level surface.
  2. Loosen side snubber lock nuts so top plate is free to move vertically and horizontally.
  3. Place genset onto isolators, aligning skid mounting with threaded isolator hole.
  4. Adjust isolators using leveling bolt so set is level; nominal clearance of 0.25 inch (6 mm) or greater desired.
  5. Adjust leveling bolts until set is level and sufficient clearance remains; lock leveling bolt with lock nut.
  6. Snubber nuts may remain loose for better isolation.
  7. Model DFCE only: remove the two controller cabinet shipping screws before operation.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
Current transformers CT21-U load leads (A phase), CT22-V load leads (B phase), CT23-W load leads (C phase)CT secondary wire marked 1 to pin 1; wire marked 2/3 to pin 2 for high voltage gensets or pin 3 for low voltage gensetsCT dot must face toward the generator; CTs have dual secondaries (3 pins).
Generator load terminals stamped U, V, W and N (U=L1, V=L2, W=L3, N=L0)Stranded load wires bolted to generator reconnection terminal block or circuit breaker lugsAvailable generator output voltages and maximum current ratings are specified on the generator set nameplate; line-to-neutral is the lower voltage, line-to-line the higher. Reconnection diagram is located on the upper side cover of the control housing.
115/200Three PhaseReconnectable
120/208Three PhaseReconnectable
120/240Three PhaseReconnectable
139/240Three PhaseReconnectable
277/480Three PhaseNon-Reconnectable
277/480Three PhaseReconnectable
347/600Three PhaseNon-Reconnectable

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the Cummins/Onan NTA855 family

51
Part #DescriptionCategory
140-1346Air Cleaner (Includes Element)Air filter
140-2391Element - Air Cleaner (Standard)Air filter
140-2392Element, Air Cleaner - PrimaryAir filter
140-2393Element, Air Cleaner - SafetyAir filter
511-0084Belt, Charging AlternatorBelt
511-0160Belt, Drive - V (Fan)Belt
319-2236Bracket, MountingBracket
518-0548-58Clamp, HoseClamp
130-3537CE 1 130-3541 3318318 CE 1 4 501-0551 1 5 503-1467-07 1 503-0189 2 505-0022 1 502-0827Coolant filter
130-3541Filter, Water - w/Corrosion Inhibiting Chemical DCA4 (Pre-Charging)Coolant filter
0300-4623-09DFCB (600V)Current transformer
0300-4623-10DFCC (600V)Current transformer
0300-4623-24DFCB BR (0-480V)Current transformer
0300-4623-27DFCC BR (0-480V)Current transformer
155-2287-02Gasket, Flange (used with 155-2281 Elbow)Gasket
501-0551Line, Fuel - Flexible (Bypass line)Hose
503-1467-07Hose, Rubber (3/4" ID x 33" LG) Radiator to Filter HousingHose
503-1679-02Hose, Rubber - UpperHose
505-1414-01Hose, Rubber - LowerHose
122-0526Element, FilterOil filter
122-0755Lube & Bypass Filter (Latest Style Used In Engine Manufacturing)Oil filter
LF3000Lube, Spin-OnOil filter
100-1359Engine, Replacement (Cummins NTA855G)Service part / kit
102-1335Plug, Oil DrainService part / kit
305-0813-02CUMMINS battery charger 208VAC/24VDC/10AService part / kit
307-2621-02Relay, Start Solenoid (K4)Service part / kit
309-0437(222"F)Service part / kit
504-0011Valve, Shutoff (1/2”)Service part / kit
505-0019Bushing, Pipe - Reducer 1/2” to 3/8”, DFBF (1/2” to 3/8”) 505-0131 DFCB, DFCC, DFCE (3/4” to 3/8”)Service part / kit
505-0100Nipple, Pipe - Close (1/2”)Service part / kit
526-0029*Washer, Flat (1/2")Service part / kit
526-0219Washer, Flat (1/2)Service part / kit
800-0048Screw, Cap - Hex Head (3/8-16 x 3/4”)Service part / kit
800-0092Screw, Cap - Hex Head (1/2-13 x 1.5)Service part / kit
850-0050Washer, Lock - Spring (3/8”)Service part / kit
870-0212Nut, Locking (1/4-20)Service part / kit
903-0124NAService part / kit
903-0204NAService part / kit
903-0500NAService part / kit
903-0604NAService part / kit
E204747Coolant heater 240/480V 6420W 1PHService part / kit
508-0292Washer, Sealing - CopperSeal
151-0411Pickup, MagneticSensor
193-0244Sender, Oil Pressure (E1)Sensor
193-0375Sender, CoolantSensor
193-0432Sender, Oil Temperature (S2 Engine Block, E4 Oil Pan)Sensor
309-0179Switch, High Water Temperature (Standard Part) Side Mounted On Water Outlet HousingSensor
309-0269Sender, Temperature-Lo EngineSensor
333-0407Switch, Pressure - Oil, 14# PSI (SHUTDOWN) With Dual TerminalsSensor
960-0504PCC Control Service ManualService manual
960-0507Detector Control Service ManualService manual

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Common questions

What is the oil capacity of the Cummins/Onan NTA855-G4?

The Cummins/Onan NTA855-G4 engine has an oil capacity of 39.0 liters.

What is the displacement of the Cummins/Onan NTA855-G4?

The Cummins/Onan NTA855-G4 has a displacement of 14.0 liters with 6 cylinders.

Which generators use the Cummins/Onan NTA855-G4 engine?

The Cummins/Onan NTA855-G4 powers 3 generator set(s), including Cummins/Onan 280DFCC, Cummins/Onan C380 D5, Cummins/Onan NTA855.