HomeEnginesCummins/Onan GSAA

Cummins/Onan GSAA Engine

The Cummins/Onan GSAA is an engine. It powers generator sets from Cummins/Onan. It holds 1.6 L (0.4 gal) of oil.

Also known as: Onan GSAA engine

1.6 L
Oil capacity

Engine specifications

Oil capacity1.6 L

Troubleshooting

28

Fault codes

CodeMeaningCauseRemedy
CODE 19Controller sensed governor actuator circuit open or shorted.Have unit serviced by an authorized Cummins Onan dealer.
22GOVERNOR ACTUATOR OVERLOADDuration of operation at or near full duty−cycle beyond design limitReduce the number of connected loads especially loads that require higher starting current such as air conditioners. Check and service air filter as necessary. Have unit serviced by an authorized Cummins Onan dealer.
27VOLTAGE SENSE LOSTControl unable to sense output voltageHave unit serviced by an authorized Cummins Onan dealer.
32LOW CRANKING SPEED SENSEController sensed generator set cranking speed less than 180 rpm for greater than 3 seconds.Clean and tighten positive (+) and negative (−) battery cable connections at the battery. Recharge or replace battery. Refer to the battery manufacturer’s recommendations. Verify engine oil viscosity is correct for the ambient temperature. If not, refill and replace engine oil with correct viscosity. Have unit serviced by an authorized Cummins Onan dealer.
36GENERATOR SET STOPPED WITHOUT FAULT CONDITIONGenerator stopped without command by controller.Open any closed fuel valves. Secure spark plug leads to spark plugs. Check and service air filter as necessary. Replace spark plugs. Check for mechanical damage.
45SPEED SENSE FAULTController unable to sense quadrature frequency.Have unit serviced by an authorized Cummins Onan dealer.
46GENERATOR SET OVERLOADCurrent is at 100% of rated operation at design limit.Reduce the number of connected loads especially loads that require higher starting current such as air conditioners. Check and service air filter as necessary. Have unit serviced by an authorized Cummins Onan dealer.
2No AC Power - generator set Running, Status LED On Steady or Flashing
12Overvoltage - Fault Code 12
13Undervoltage - Fault Code 13
14Overfrequency - Fault Code 14
15Underfrequency - Fault Code 15
19Governor Actuator shutdown - Fault Code 19
22Governor Actuator Overload - Fault Code 22
27Voltage Sense Lost - Fault Code 27
29High Battery Voltage - Fault Code 29
32Low Cranking Speed Sense - Fault Code 32
35Control Card Failure - Fault Code 35
36Generator Set Stopped Without Fault Condition - Fault Code 36
37Invalid Set Configuration - Fault Code 37
43Processor Fault - Fault Code 43
45Speed Sense Fault - Fault Code 45

Symptoms & remedies

SymptomCauseRemedy
NO RESPONSE − STATUS INDICATOR LIGHT DEADLow/No battery voltage, poor battery connection, faulty battery, open harness connection, faulty start/stop switch, faulty LED1. Try generator set Start Switch if the remote display Start Switch does not respond, and vice versa 2. Clean and tighten positive (+) and negative (−) battery cable connections at the battery. 3. Recharge or replace battery. Refer to the battery manufacturer’s recommendations.
STARTING BATTERY RUNS DOWNMarginal battery connections, battery, charging system, excessive cranking1. Clean and tighten positive (+) and negative (−) battery cable connections at the battery. 2. Recharge or replace battery. Refer to the battery manufacturer’s recommendations. 3. Have battery charger serviced by an authorized Cummins location.
STARTER ENGAGES − DISENGAGESCranking voltage dips below 6 VDC − Battery connections, battery, charging system, start/stop switches1. Clean and tighten positive (+) and negative (−) battery cable connections at the battery. 2. Recharge or replace battery. Refer to the battery manufacturer’s recommendations. 3. Have the battery charger serviced by an authorized Cummins Onan dealer.
NO AC POWER − GENERATOR SET RUNNING, STATUS LED ON STEADY OR FLASHING RAPIDLYCircuit breakers tripped to OFF, due to short circuit or overloading.1. Reset or turn on generator set circuit breaker. 2. Reset or turn on circuit breaker in the distribution panel. 3. Reduce number of loads. 4. Have the circuits from the generator set and distribution panel verified by an authorized electrician.
GENERATOR SET CRANKS BUT DOES NOT START − NO FAULT CODENot holding start switch long enough to cause fault1. Check and record last fault code. 2. Crank generator set and hold switch until control stops cranking and displays fault code (approximately 30 seconds): troubleshoot fault code and reference last fault code recorded above if necessary.
GENERATOR SET RUNS BUT STOPS WHEN SWITCH IS RELEASED − NO FAULT CODENot holding start switch long enough to cause fault1. Check and record last fault code. 2. Start generator set and hold switch until control shuts down and displays fault code (approximately 30 seconds): troubleshoot fault code and reference last fault code recorded above if necessary.

Fault codes and symptom→remedy steps extracted from this engine’s service/owner documentation; verify against the official manual before servicing.

Common problems

15
  • Voltage Sense Lost - Fault Code 27 27
  • VOLTAGE SENSE LOST 27
    Cause: Control unable to sense output voltage
    Fix: Have unit serviced by an authorized Cummins Onan dealer.
  • Undervoltage - Fault Code 13 13
  • Underfrequency - Fault Code 15 15
  • STARTING BATTERY RUNS DOWN
    Cause: Marginal battery connections, battery, charging system, excessive cranking
    Fix: 1. Clean and tighten positive (+) and negative (−) battery cable connections at the battery. 2. Recharge or replace battery. Refer to the battery manufacturer’s recommendations. 3. Have battery charger serviced by an authorized Cummins location.
  • STARTER ENGAGES − DISENGAGES
    Cause: Cranking voltage dips below 6 VDC − Battery connections, battery, charging system, start/stop switches
    Fix: 1. Clean and tighten positive (+) and negative (−) battery cable connections at the battery. 2. Recharge or replace battery. Refer to the battery manufacturer’s recommendations. 3. Have the battery charger serviced by an authorized Cummins Onan dealer.
  • Speed Sense Fault - Fault Code 45 45
  • SPEED SENSE FAULT 45
    Cause: Controller unable to sense quadrature frequency.
    Fix: Have unit serviced by an authorized Cummins Onan dealer.
  • Processor Fault - Fault Code 43 43
  • Overvoltage - Fault Code 12 12
  • Overfrequency - Fault Code 14 14
  • NO RESPONSE − STATUS INDICATOR LIGHT DEAD
    Cause: Low/No battery voltage, poor battery connection, faulty battery, open harness connection, faulty start/stop switch, faulty LED
    Fix: 1. Try generator set Start Switch if the remote display Start Switch does not respond, and vice versa 2. Clean and tighten positive (+) and negative (−) battery cable connections at the battery. 3. Recharge or replace battery. Refer to the battery manufacturer’s recommendations.
  • NO AC POWER − GENERATOR SET RUNNING, STATUS LED ON STEADY OR FLASHING RAPIDLY
    Cause: Circuit breakers tripped to OFF, due to short circuit or overloading.
    Fix: 1. Reset or turn on generator set circuit breaker. 2. Reset or turn on circuit breaker in the distribution panel. 3. Reduce number of loads. 4. Have the circuits from the generator set and distribution panel verified by an authorized electrician.
  • No AC Power - generator set Running, Status LED On Steady or Flashing 2
  • Low Cranking Speed Sense - Fault Code 32 32

Compiled from service & troubleshooting documentation across every generator set that uses the Cummins/Onan GSAA.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filterEngine air filter element replacement300 hr
Oil filterEngine oil filter replacement300 hr
BatteryStarting battery clean/check/replace150 hr
OilEngine oil level check, change1.6 liters0503-2151300 hr Amazon eBay
Spark plugSpark plug replacement (2 per engine)450 hr

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Common questions

What is the oil capacity of the Cummins/Onan GSAA?

The Cummins/Onan GSAA engine has an oil capacity of 1.6 liters.

Which generators use the Cummins/Onan GSAA engine?

The Cummins/Onan GSAA powers 1 generator set(s), including Cummins/Onan GSAA.

How often should you change the oil in the Cummins/Onan GSAA?

The Cummins/Onan GSAA oil change interval is every 300 hours.

What is a common problem with the Cummins/Onan GSAA engine?

A commonly reported issue on generators using the Cummins/Onan GSAA is: Voltage Sense Lost - Fault Code 27.