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Cummins/Onan 4.0EGHW Engine

The Cummins/Onan 4.0EGHW is a 4 L natural engine rated at 3600 rpm. It powers generator sets from Cummins/Onan. It holds 1.16 L (0.3 gal) of oil and 1.1 L (0.3 gal) of coolant.

Also known as: Onan 4.0EGHW

4.0 L
Displacement
3600 rpm
Rated speed
1.16 L
Oil capacity

Engine specifications

Oil capacity1.16 L
Coolant capacity1.1 L
Displacement4.0 L
AspirationNatural
Rated speed3600 rpm

Troubleshooting

21

Symptoms & remedies

SymptomCauseRemedy
Engine cranks slowly (electric start models)Low batteryCheck battery electrolyte level and charge
Engine cranks slowly (electric start models)Bad battery connectionClean and tighten all battery and cable connections
Engine cranks slowly (electric start models)Oil is too heavyReplace with lighter oil
Engine cranks slowly (electric start models)Load is connectedAlways disconnect load while starting
Engine won't startOut of fuelAdd fuel
Engine won't startFuel supply valve closedFully open fuel supply valve
Engine won't startCarbon deposits on spark plugRemove and clean or replace spark plug
Engine won't startLow oil levelAdd oil as necessary
Engine won't startLoose or worn spark plug leadCheck spark plug lead connection
Engine won't startFaulty spark plugRemove and clean or replace spark plug
Engine won't startDirty fuel filter or generator set at too steep of an angleCheck fuel filter and generator set angle
Engine won't startGovernor out of adjustment or lean fuel mixContact an Onan service center
Exhausting black smokeChoke closedOpen choke
Exhausting black smokeDirty air filterClean or replace air filter
Exhausting black smokeRich fuel mixtureContact an Onan service center
Unit runs then stopsOpen DC circuit breaker due to an overloadRemove all loads, reset circuit breaker, check for an overload or shorted battery. Do not exceed generator set rated load specifications
Unit runs but surgesOut of fuelAdd fuel
Unit runs but surgesLow oil levelAdd oil
Unit runs but surgesExcess oilReduce oil level
No AC output voltageOpen AC circuit breaker due to an overloadRemove all loads, re-set circuit breaker, check tools or appliances being used for defects. Do not exceed generator set rated load specifications
No DC output voltageOpen DC circuit breaker due to an overloadRemove all loads, reset circuit breaker, check for an overload or shorted battery. Do not exceed generator set rated load specifications

Fault codes and symptom→remedy steps extracted from this engine’s service/owner documentation; verify against the official manual before servicing.

Common problems

7
  • Engine won't start
    Cause: Out of fuel
    Fix: Add fuel
  • Engine cranks slowly (electric start models)
    Cause: Low battery
    Fix: Check battery electrolyte level and charge
  • Unit runs but surges
    Cause: Out of fuel
    Fix: Add fuel
  • Exhausting black smoke
    Cause: Choke closed
    Fix: Open choke
  • Unit runs then stops
    Cause: Open DC circuit breaker due to an overload
    Fix: Remove all loads, reset circuit breaker, check for an overload or shorted battery. Do not exceed generator set rated load specifications
  • No DC output voltage
    Cause: Open DC circuit breaker due to an overload
    Fix: Remove all loads, reset circuit breaker, check for an overload or shorted battery. Do not exceed generator set rated load specifications
  • No AC output voltage
    Cause: Open AC circuit breaker due to an overload
    Fix: Remove all loads, re-set circuit breaker, check tools or appliances being used for defects. Do not exceed generator set rated load specifications

Compiled from service & troubleshooting documentation across every generator set that uses the Cummins/Onan 4.0EGHW.

Common questions

What is the oil capacity of the Cummins/Onan 4.0EGHW?

The Cummins/Onan 4.0EGHW engine has an oil capacity of 1.16 liters.

What is the displacement of the Cummins/Onan 4.0EGHW?

The Cummins/Onan 4.0EGHW has a displacement of 4.0 liters.

Which generators use the Cummins/Onan 4.0EGHW engine?

The Cummins/Onan 4.0EGHW powers 1 generator set(s), including Cummins/Onan 4.0EGHW.

What is a common problem with the Cummins/Onan 4.0EGHW engine?

A commonly reported issue on generators using the Cummins/Onan 4.0EGHW is: Engine won't start. Cause: Out of fuel. Fix: Add fuel.