HomeEnginesCummins/Onan GH170

Cummins/Onan GH170 Engine Engine

The Cummins/Onan GH170 is a 0.17 L engine rated at 3600 rpm. It powers generator sets from Cummins/Onan, including the 2.0 EGHAM and 2.5 EGHAA. It holds 0.63 L (0.2 gal) of oil.

Also known as: Cummins GH170

0.169 L
Displacement
3600 rpm
Rated speed
0.63 L
Oil capacity

Engine specifications

Oil capacity0.63 L
Displacement0.169 L
Rated speed3600 rpm

Generator sets powered by this engine

2
Cummins/Onan 2.0 EGHAMCummins/Onan 2.5 EGHAA

Troubleshooting

22

Symptoms & remedies

SymptomCauseRemedy
Engine misfiresWorn or fouled spark plugClean or replace spark plug
Lean fuel mixtureIncorrectly adjusted carburetorSee Carburetor Adjustment section
Contaminated fuelDrain fuel tank and refill with fresh fuel
Dirty air cleanerClean or replace air cleaner
BackfiresWorn or fouled spark plugClean or replace spark plug
Excessive engine wearE140H engine: See Onan Elite Horizontal engine manual 965-0758 GH170, GH280 engines: See Engine Block Assembly section
Restricted fuel flowPlugged fuel filterClean or replace fuel filter
Incorrect fuel mixtureIncorrectly adjusted carburetorSee Carburetor Adjustment section
Exhaust system blocked or restrictedLocate and remove cause of blockage
Incorrect valve clearance or defective valve(s)E140H engine: See Onan Elite Horizontal engine manual 965-0758 GH170, GH280 engines: See Engine Block Assembly section
No load speed set too lowAdjust governor setting
Excessive engine wear or damage to engineE140H engine: See Onan Elite Horizontal engine manual 965-0758 GH170, GH280 engines: See Engine Block Assembly section
Restricted air flowDirt or debris blocking air inlet or outletClear away any debris that may restrict airflow
Dirt or oil covering engine cooling finsClean away all dirt and oil from engine cooling fins
Cooling fan plugged or brokenInspect cooling fan, see Generator Service section
Clogged or faulty breatherClean or replace breather
Black exhaust smokeDirty air cleanerClean or replace air cleaner
White or blue exhaust smokeDirty air cleanerClean or replace air cleaner
Engine BackfiresFaulty ignition due to: a. worn or fouled spark plug; b. faulty ignition system; Lean fuel mixture due to: a. incorrectly adjusted carburetor; b. incorrect float level; c. dirt in carburetor; d. vacuum leak;A. Clean or replace spark plug. b. See Ignition System section. c. Check spark plug wire and replace if necessary. a. See Carburetor Adjustment section. b. Check carburetor float. c. Disassemble carburetor and clean all internal passages.
Engine Lacks PowerFaulty ignition due to: a. worn or fouled spark plug; b. faulty ignition system; Dirty air cleaner; Restricted fuel flow due to plugged fuel filter; Incorrect fuel mixture due to: a. incorrectly adjusted carburetor; b. incorrect float level; c. dirt in carburetor; Lean fuel mixture due to: a. incorrectly adjusted carburetor; b. incorrect float level; c. dirt in carburetor; d. vacuum leak; Exhaust system blocked or restricted; Incorrect valve clearance; No load speed set too low; Excessive engine wear or damage to engine; Choke valve blockage or choke lever set incorrectly;A. Clean or replace spark plug. b. See Ignition System section. c. Clean or replace air cleaner. d. Clean or replace fuel filter. e. a. See Carburetor Adjustment section. b. Check carburetor float. c. Disassemble carburetor and clean all internal passages. f. Locate and remove cause of blockage. g. Adjust valve clearance/inspect valves (see Engine Block Assembly section). h. Adjust governor setting. i. See Engine Block Assembly section. j. Open choke lever fully, if problem continues see fuel System section.
Engine OverheatsRestricted air flow due to dirt or debris blocking air inlet or outlet; Dirt or oil covering engine cooling fins; Cooling fan plugged or broken; Lean fuel mixture due to: a. incorrectly adjusted carburetor; b. incorrect float level; c. dirt in carburetor;A. Clear away any debris that may restrict airflow. b. Clean away all dirt and oil from engine cooling fins. c. Inspect cooling fan, see Generator Service section. d. a. See Carburetor Adjustment section. b. Check carburetor float. c. Disassemble carburetor and clean all internal passages.
Engine Hunts or SurgesSticking or binding governor linkage; Incorrect governor adjustment; Faulty governor spring; Incorrect fuel mixture due to: a. incorrectly adjusted carburetor; b. incorrect float level; c. dirt in carburetor; Governor mechanism worn excessively; Fuel supply problem caused by: a. Dirty fuel filter; b. Contaminated fuel supply;A. Clean or replace air cleaner. b. Check choke setting. c. See Carburetor Adjustment section. d. Disassemble carburetor and clean all internal passages. e. Adjust valve clearance/inspect valves (see Engine Block Assembly section). f. Adjust governor setting. g. See Engine Block Assembly section. h. Open choke lever fully, if problem continues see fuel System section.

Fault codes and symptom→remedy steps extracted from this engine’s service/owner documentation; verify against the official manual before servicing.

Common problems

12
  • UNIT RUNS THEN SURGES
    Cause: 1. Loose or worn spark plug lead 2. Faulty spark plug. 3. Dirty fuel filter or generator set at too steep of an angle. 4. Governor out of adjustment or lean fuel mixture.
    Fix: 1. Check spark plug lead connection. 2. Remove and clean or replace. 3. Check fuel filter and angle of generator set. 4. Contact an Onan service center.
  • UNIT RUNS THEN STOPS
    Fix: Add fuel. Add oil. Reduce oil level.
  • NO DC OUTPUT VOLTAGE
    Cause: 1. Open DC circuit breaker due to an overload.
    Fix: 1. Remove all loads, reset breaker, check for shorted battery or load defects. Do not exceed rated load specifications.
  • NO AC OUTPUT VOLTAGE
    Cause: Open AC circuit breaker due to an overload
    Fix: Remove all loads, re-set circuit breaker, check tools or appliances being used for defects. Do not exceed generator set rated load specifications.
  • FAILS TO CRANK
    Cause: 1. Low battery. 2. Bad battery connection.
    Fix: 1. Check battery electrolyte level. 2. Clean and tighten all battery and cable connections.
  • EXHAUSTING BLACK SMOKE
    Cause: Open DC circuit breaker due to an overload
    Fix: Remove all loads, reset circuit breaker, check for an overload or short circuit. Do not exceed generator set rated load specifications.
  • ENGINE WON’T START
    Cause: 1. Fuel below genset pickup level in tank. 2. Fuel supply shutoff valve closed. 3. Remove spark plug and clean. 4. Add oil if necessary.
    Fix: 1. Add fuel. 2. Fully open fuel supply valve. 3. Replace with recommended oil. 4. Disconnect load while starting.
  • CRANKS SLOWLY
    Cause: 1. Low battery. 2. Bad battery connection.
    Fix: 1. Check battery electrolyte level. 2. Clean and tighten all battery and cable connections.
  • UNIT RUNS BUT SURGES
    Fix: Add fuel. Add oil. Reduce oil level.
  • FAILS TO CRANK (ELECTRIC START MODELS)
    Cause: Low Battery, Bad battery connection, Oil is too heavy, Load is connected
    Fix: Check battery electrolyte level and charge. Clean and tighten all battery and cable connections. Replace with lighter oil. Always disconnect load while starting.
  • ENGINE WONT START
    Cause: Loose or worn spark plug lead, Faulty spark plug, Dirty fuel filter or generator set at too steep of an angle, Governor out of adjustment or lean fuel mix
    Fix: Check spark plug lead connection. Remove and clean or replace spark plug. Check fuel filter and generator set angle. Contact an Onan service center.
  • CRANKS SLOWLY (ELECTRIC START MODELS)
    Cause: Choke closed, Dirty air filter, Rich fuel mixture
    Fix: Open choke. Clean or replace air filter. Contact an Onan service center.

Compiled from service & troubleshooting documentation across every generator set that uses the Cummins/Onan GH170.

Repair guides

1

Step-by-step procedures compiled from the Cummins/Onan service manual for this engine.

Common questions

What is the oil capacity of the Cummins/Onan GH170?

The Cummins/Onan GH170 engine has an oil capacity of 0.63 liters.

What is the displacement of the Cummins/Onan GH170?

The Cummins/Onan GH170 has a displacement of 0.169 liters.

Which generators use the Cummins/Onan GH170 engine?

The Cummins/Onan GH170 powers 2 generator set(s), including Cummins/Onan 2.0 EGHAM, Cummins/Onan 2.5 EGHAA.

What is a common problem with the Cummins/Onan GH170 engine?

A commonly reported issue on generators using the Cummins/Onan GH170 is: UNIT RUNS THEN SURGES. Cause: 1. Loose or worn spark plug lead 2. Faulty spark plug. 3. Dirty fuel filter or generator set at too steep of an angle. 4. Governor out of adjustment or lean fuel mixture.. Fix: 1. Check spark plug lead connection. 2. Remove and clean or replace. 3. Check fuel filter and angle of generator set. 4. Contact an Onan service center..