D.W.Onan ACK Engine Engine
The D.W.Onan ACK is a 2-cylinder air-cooled engine rated at 3600 rpm. It powers generator sets from Cummins/Onan, including the AC. It holds 3 L (0.8 gal) of oil.
Also known as: D.W. ONAN & SONS INC. ACK
Engine specifications
| Oil capacity | 3.0 L |
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| Cylinders | 2 |
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| Aspiration | air-cooled |
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| Rated speed | 3600 rpm |
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Generator sets powered by this engine
1Cummins/Onan AC
Common problems
12- Spark plug gap too narrow
Fix: Adjust, clean if needed. - SHARP METALLIC THUD, ESPECIALLY WHEN COLD ENGINE FIRST STARTED
Cause: Low oil supply
Fix: Add oil. Change if necessary. - Power drops under heavy load
Cause: Engine lacks power, Poor compression, Faulty carburetion, Carbon in cylinders or in carburetor venturi, Restricted exhaust line, Governor not properly adjusted, Fuel level in carburetor too low
Fix: See remedies for engine missing under heavy load., Tighten cylinder heads and spark plugs. If still not corrected, repair engine., Check fuel system. Open choke. Clean air cleaner. Adjust air-fuel mixture for optimum setting., Remove carbon., Clean or increase the size., Adjust governor., Adjust float. - PINGING SOUND WHEN ENGINE IS SUDDENLY OR HEAVILY LOADED
Cause: Spark advanced too far
Fix: Reset breaker points or retime ignition. - Low oil pressure
Cause: Oil too light or diluted from leaking pump diaphragm, Oil level too low, Oil relief valve not seating, Badly worn engine, Badly worn oil pump, Sludge on oil screen, Defective oil pressure gauge
Fix: Drain, refill with proper oil. Replace fuel pump., Add oil., Remove and clean, or replace., Overhaul., Replace., Remove and clean., Replace. - Engine will not start when cranked
Cause: No fuel, Fuel system restricted, Cylinders flooded, Faulty ignition, Poor compression
Fix: Replenish., Open., Crank with plugs removed., Service spark plugs and breaker points. Retime if necessary., Repair engine. - ENGINE STOPS UNEXPECTEDLY
Cause: Fuel tank empty
Fix: Refill. Open valve. - Engine misfires at light load
Cause: Intake air leak, Faulty ignition, Poor compression
Fix: Tighten or replace gaskets, Service ignition, Tighten cylinder heads and spark plugs. Repair engine. - Engine misfires at heavy load
Cause: Defective spark plug or cable, Faulty ignition, Clogged carburetor or fuel system
Fix: Replace spark plug or cable, Service ignitions system, Clean carburetor or fuel system. - Engine misfires at all speeds
Cause: Worn spark plug, Sticking valves, Broken valve spring, Defective ignition wires, Defective or improperly adjusted points
Fix: Clean and adjust or replace with correct plug, Grind, or replace, Replace, Replace, Adjust or replace breaker points. - Engine cranks too stiffly
Cause: Congealed lubricating oil, Engine stuck
Fix: Change to recommended oil., Disassemble and repair. - DULL METALLIC THUD, IF NOT BAD MAY DISAPPEAR AFTER FEW MINUTES OPERATION. IF BAD, INCREASES WITH LOAD
Cause: Loose crankshait bearing
Fix: Replace, unless one of the next two remedies permanently corrects the trouble.
Compiled from service & troubleshooting documentation across every generator set that uses the D.W.Onan ACK.
Maintenance schedule
| Item | Spec | Capacity | Part # | Interval | |
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| Air filter | Gear Type | | — | 500 hr | find |
| Fuel filter | Dry Type | | — | 500 hr | find |
| Oil filter | Adjustable, Spring Loaded By-Pass | | — | 500 hr | find |
| Belt | F-1ex}'scorten /2 Headless Set Screw | | — | 500 hr | find |
| Coolant | Diaphragm Type | | — | 900 hr | |
| Oil | 3 Quarts (U.S. Measure) | 3.0 Quarts (U.S. Measure) | — | 900 hr | |
Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.
Common questions
What is the oil capacity of the D.W.Onan ACK?
The D.W.Onan ACK engine has an oil capacity of 3.0 liters.
Which generators use the D.W.Onan ACK engine?
The D.W.Onan ACK powers 1 generator set(s), including Cummins/Onan AC.
How often should you change the oil in the D.W.Onan ACK?
The D.W.Onan ACK oil change interval is every 900 hours.
What is a common problem with the D.W.Onan ACK engine?
A commonly reported issue on generators using the D.W.Onan ACK is: Spark plug gap too narrow. Fix: Adjust, clean if needed..