HomeEnginesD.W.Onan ACK

D.W.Onan ACK Engine Engine

The D.W.Onan ACK is a 2-cylinder air-cooled engine rated at 3600 rpm. It powers generator sets from Cummins/Onan, including the AC. It holds 3 L (0.8 gal) of oil.

Also known as: D.W. ONAN & SONS INC. ACK

2
Cylinders
3600 rpm
Rated speed
3.0 L
Oil capacity

Engine specifications

Oil capacity3.0 L
Cylinders2
Aspirationair-cooled
Rated speed3600 rpm

Generator sets powered by this engine

1
Cummins/Onan AC

Common problems

12
  • Spark plug gap too narrow
    Fix: Adjust, clean if needed.
  • SHARP METALLIC THUD, ESPECIALLY WHEN COLD ENGINE FIRST STARTED
    Cause: Low oil supply
    Fix: Add oil. Change if necessary.
  • Power drops under heavy load
    Cause: Engine lacks power, Poor compression, Faulty carburetion, Carbon in cylinders or in carburetor venturi, Restricted exhaust line, Governor not properly adjusted, Fuel level in carburetor too low
    Fix: See remedies for engine missing under heavy load., Tighten cylinder heads and spark plugs. If still not corrected, repair engine., Check fuel system. Open choke. Clean air cleaner. Adjust air-fuel mixture for optimum setting., Remove carbon., Clean or increase the size., Adjust governor., Adjust float.
  • PINGING SOUND WHEN ENGINE IS SUDDENLY OR HEAVILY LOADED
    Cause: Spark advanced too far
    Fix: Reset breaker points or retime ignition.
  • Low oil pressure
    Cause: Oil too light or diluted from leaking pump diaphragm, Oil level too low, Oil relief valve not seating, Badly worn engine, Badly worn oil pump, Sludge on oil screen, Defective oil pressure gauge
    Fix: Drain, refill with proper oil. Replace fuel pump., Add oil., Remove and clean, or replace., Overhaul., Replace., Remove and clean., Replace.
  • Engine will not start when cranked
    Cause: No fuel, Fuel system restricted, Cylinders flooded, Faulty ignition, Poor compression
    Fix: Replenish., Open., Crank with plugs removed., Service spark plugs and breaker points. Retime if necessary., Repair engine.
  • ENGINE STOPS UNEXPECTEDLY
    Cause: Fuel tank empty
    Fix: Refill. Open valve.
  • Engine misfires at light load
    Cause: Intake air leak, Faulty ignition, Poor compression
    Fix: Tighten or replace gaskets, Service ignition, Tighten cylinder heads and spark plugs. Repair engine.
  • Engine misfires at heavy load
    Cause: Defective spark plug or cable, Faulty ignition, Clogged carburetor or fuel system
    Fix: Replace spark plug or cable, Service ignitions system, Clean carburetor or fuel system.
  • Engine misfires at all speeds
    Cause: Worn spark plug, Sticking valves, Broken valve spring, Defective ignition wires, Defective or improperly adjusted points
    Fix: Clean and adjust or replace with correct plug, Grind, or replace, Replace, Replace, Adjust or replace breaker points.
  • Engine cranks too stiffly
    Cause: Congealed lubricating oil, Engine stuck
    Fix: Change to recommended oil., Disassemble and repair.
  • DULL METALLIC THUD, IF NOT BAD MAY DISAPPEAR AFTER FEW MINUTES OPERATION. IF BAD, INCREASES WITH LOAD
    Cause: Loose crankshait bearing
    Fix: Replace, unless one of the next two remedies permanently corrects the trouble.

Compiled from service & troubleshooting documentation across every generator set that uses the D.W.Onan ACK.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filterGear Type500 hr find
Fuel filterDry Type500 hr find
Oil filterAdjustable, Spring Loaded By-Pass500 hr find
BeltF-1ex}'scorten /2 Headless Set Screw500 hr find
CoolantDiaphragm Type900 hr
Oil3 Quarts (U.S. Measure)3.0 Quarts (U.S. Measure)900 hr

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Common questions

What is the oil capacity of the D.W.Onan ACK?

The D.W.Onan ACK engine has an oil capacity of 3.0 liters.

Which generators use the D.W.Onan ACK engine?

The D.W.Onan ACK powers 1 generator set(s), including Cummins/Onan AC.

How often should you change the oil in the D.W.Onan ACK?

The D.W.Onan ACK oil change interval is every 900 hours.

What is a common problem with the D.W.Onan ACK engine?

A commonly reported issue on generators using the D.W.Onan ACK is: Spark plug gap too narrow. Fix: Adjust, clean if needed..