Cummins/Onan 4A2.3 Engine Engine
The Cummins/Onan 4A2.3 is an engine rated at 1800 rpm. It powers generator sets from Cummins/Onan, including the DGAB and MDL4. It holds 8.5 L (2.2 gal) of oil and 16.8 L (4.4 gal) of coolant.
Also known as: 4A2.3, Cummins 4A2.3
Engine specifications
| Oil capacity | 8.5 L |
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| Coolant capacity | 16.8 L |
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| Rated speed | 1800 rpm |
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Generator sets powered by this engine
2
Common problems
15- Voltage is unstable, high or low
Fix: Push to reset breaker. Does generator AC output voltage build up? If no, flash exciter field per TEST [D]. Does generator output voltage build up? - SWITCH OFF lamp flashes.
Fix: 8. *12-Light Panel Only. - Residual voltage across terminals 2 and 3 of VR21 is less than 5 to 10 VAC
Fix: Disconnect stator leads from leads 1 and 2 from AC across the leads. Is residual voltage 4 and 5,5 VDC or more now? Check reactor CMR21 and transformer T21 per TESTS (B) and (E). For shorts per TEST [MI. - PRE LO OIL PRES lamp lights. Engine continues to operate.
Fix: 4. Indicates engine oil pressure has dropped to 20 psi (138 kPa). If generator is powering critical loads and cannot be shut down, wait until next shutdown period and then follow step 5 procedure. If engine can be stopped, follow procedures in step 5. - PRE HI ENGINE TEMP lamp lights. Engine continues to operate.
Fix: 1. Green RUN lamp lights following engine start-up. 2. Indicates engine has begun to overheat and engine temperature has risen to approximately 202°F (94°C). If generator is powering non-critical and critical loads and cannot be shutdown, use the following: a. Reduce load if possible by turning off non-critical loads. b. Check air inlets and outlets and remove any obstructions to airflow. c. Open doors or windows in generator area to increase ventilation. If engine can be stopped, follow procedure in step 3. - OVERCRANK lamp lights and engine stops cranking.
Fix: 6. *12-Light Panel Only. Engine runs, shuts down, and LO OIL PRES lamp lights. - NO AC output voltage.
Fix: Field breaker is tripped. Reset breaker. Contact an authorized dealer or distributor if voltage build up causes breaker to trip. - NO AC OUTPUT VOLTAGE AT RATED ENGINE RPM
Fix: Check lead continuity between AC terminals on A1 and terminals 2 and 3 on VR21 per TEST [Ml. Replace defective field breaker. Remove one lead from breaker and check continuity with ohmmeter. Is breaker open? Is control panel field breaker CB21 on? - LO OIL PRES lamp lights. Engine shuts down.
Fix: 5. Indicates engine oil pressure has dropped to 14 psi (97 kPa). Check oil level, lines and filters. If oil system is okay but oil level is low, replenish. Reset control and restart. Contact an authorized dealer or distributor if oil pressure is not in the range of 30 to 55 psi (206 to 379 kPa). - LO FUEL lamp lights. Engine shuts down and LO OIL PRES lamp lights.
Fix: 10. *12-Light Panel Only. - LO FUEL lamp lights. Engine continues to run.
Fix: 9. *12-Light Panel Only. - HI ENG TEMP lamp lights. Engine shuts down.
Fix: 4. Indicates engine has overheated (engine temperature has risen above 222°F/106°C) or coolant level is low (sets with coolant level sensor). Allow engine to cool down completely before proceeding with the following checks: a. Check coolant level and replenish if low. Look for possible coolant leakage points and repair if necessary. b. Check for obstructions to cooling airflow and correct as necessary. c. Check for a slipping fan belt and tighten if loose. d. Reset control and restart after locating and correcting problem. Contact an authorized dealer or distributor if none of the above. - Engine will not crank.
Fix: The monitor board or a sensor may be at fault. Contact an authorized dealer or distributor for service. - Engine starts from generator control panel but will not start automatically or from a remote panel.
Fix: A. Fault lamp on. Correct fault and reset contorl. b. Poor battery cable connections. Clean the battery cable terminals and tighten all connections. c. Discharged or defective battery. Recharge or replace the battery. d. Contact an authorized dealer or distributor for assistance if none of the above. - Engine starts but stops after running several seconds.
Cause: A fault condition indicated by fault breaker CB12 on control panel or DC control breaker trips when the generator set is started.
Fix: Check for a possible fault condition. If none, check fault monitors S1 through S5 and fault breaker CB12 for improper wiring. Check all B+ wiring for shorts to ground.
Compiled from service & troubleshooting documentation across every generator set that uses the Cummins/Onan 4A2.3.
Maintenance schedule
| Item | Spec | Capacity | Part # | Interval | |
|---|
| Air filter | Change air filter every 500 hours or as needed. | | — | 500 hr | find |
| Fuel filter | Change fuel filter every 1,000 hours or as needed. | | — | 1000 hr | find |
| Oil filter | Change Fuel Filter | | 51592 | 200 hr | PartsGeek |
| Belt | Check for loose belts and fittings, leaking gaskets and hoses, or any signs of mechanical damage (see Figure 4-5). | | — | 200 hr | find |
| Coolant | Change coolant every 1,000 hours or as needed. | | — | 1000 hr | |
| Coolant filter | | | — | | find |
| Oil | Change oil and filter every 250 hours or as needed. | | — | 250 hr | |
Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.
Common questions
What is the oil capacity of the Cummins/Onan 4A2.3?
The Cummins/Onan 4A2.3 engine has an oil capacity of 8.5 liters.
Which generators use the Cummins/Onan 4A2.3 engine?
The Cummins/Onan 4A2.3 powers 2 generator set(s), including Cummins/Onan DGAB, Cummins/Onan MDL4.
How often should you change the oil in the Cummins/Onan 4A2.3?
The Cummins/Onan 4A2.3 oil change interval is every 250 hours.
What is a common problem with the Cummins/Onan 4A2.3 engine?
A commonly reported issue on generators using the Cummins/Onan 4A2.3 is: Voltage is unstable, high or low. Fix: Push to reset breaker. Does generator AC output voltage build up? If no, flash exciter field per TEST [D]. Does generator output voltage build up?.