Isuzu S4L2-W461ML Engine Engine
The Isuzu S4L2-W461ML is a 1.76 L engine rated at 1800 rpm. It powers generator sets from Generac, including the MLT5150. It holds 5.7 L (1.5 gal) of oil.
Also known as: ISUZU S4L2-W461ML
Part of the Isuzu S4L2 engine family — 2 variants share parts & fitment.
Engine specifications
| Oil capacity | 5.7 L |
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| Displacement | 1.76 L |
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| Rated speed | 1800 rpm |
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Generator sets powered by this engine
1
Common problems
12- Unit cranks, but will not start
Cause: Fuel level low
Fix: Check fuel level in tank. Verify fuel pump operation. - Restricted air filter
Fix: Inspect air filter for blockage. Refer to OEM engine operator’s manual for additional information. - Overspeed or Underspeed Shutdown
Cause: Frequency setting incorrect
Fix: Disconnect all loads and restart unit. Read frequency (Hz) in the LCD window on controller. Frequency should read 60 Hz. If frequency is above 60 Hz, engine speed will need to be adjusted. Refer to the engine operator’s manual for throttle adjustment information. - Oil pressure switch failure
Fix: Refer to OEM engine operator’s manual to identify corrective action. - Oil leaking from engine
Cause: Visually inspect the engine for leaks. - Mast Lights On But the Light Output is Low
Cause: Fixture and/or lens is dirty. Lamp worn due to normal use. Damaged or loose electrical connections. Generator output incorrect. Low transformer output.
Fix: Clean reflective surface inside fixture and both inside and outside surface of glass lens. Use mild soap and water to clean lens. Other chemicals may have an adverse effect on the glass. Replace lamp. Check the mast coil cord, mast junction box and mast light connections. Check the incoming voltage to the ballast. Incoming voltage should be 120V +/-5V. If the voltage is incorrect, the engine speed may need to be adjusted or the generator may require service. The voltage from the transformer should read approximately 400VAC as the light 'strikes' (induces an arc), then drop and slowly rise back up to stabilize at 240-260VAC. On hard wired models, remove the mast junction box cover and insert the wire probes into the connector blocks for the light and ground. If proper voltage is not achieved, perform capacitor check to determine if the capacitor or coil needs to be replaced. - Mast Lights Off, but Ballast Indicators on Control Panel are On.
Cause: Light fixture is too hot. Faulty lamp connection. Lamp broken. Loose lighting connections. Damaged or loose electrical cord
Fix: Allow light to cool 10-15 minutes before restarting. Check that the lamp is tight in the socket. Check for broken arc tube or outer lamp jacket, broken or loose components in lamp envelope, or blackening/deposits inside tube. Check the connections inside the mast junction box and each mast light housing/socket. Check the mast electrical cord for damage and check the cord connections inside the control box. - Mast Lights Off, and Ballast Indicators on the Control Panel are Off.
Cause: Loose lighting connections. Generator output incorrect. Low transformer output.
Fix: Check the connections inside the control box and inside each ballast box. Check the incoming voltage to the ballast by checking the available voltage on the GFCI receptacle. Incoming voltage should be 120V +/- 5V. If voltage is incorrect, the engine speed may need to be adjusted or generator may require service. The voltage from the transformer should read approximately 400VAC as the light 'strikes' (induces an arc), then drop and slowly rise back up to stabilize at 240-260VAC. On hard wired models, remove the mast junction box cover and insert the wire probes into the connector blocks for the light and ground. If proper voltage is not achieved, perform capacitor check to determine if the capacitor or coil needs to be replaced. - Low oil pressure shutdown (000139)
Cause: Low oil level
Fix: Verify oil level on dipstick. Add oil, if needed. - Leakage in coolant hoses, engine block, or water pump
Fix: Inspect for visible leaks. Verify tension of water pump serpentine drive belt. - High coolant temperature shutdown
Cause: Low coolant level
Fix: Add coolant if needed. Allow engine to cool, then check coolant level in radiator. Restart engine and check coolant temperature. Stop engine immediately if coolant temperature is 210°F (99°C) or more. - Blockage in radiator
Fix: Inspect radiator shroud and ducting for blockage and remove any foreign matter.
Compiled from service & troubleshooting documentation across every generator set that uses the Isuzu S4L2-W461ML.
Maintenance schedule
| Item | Spec | Capacity | Part # | Interval | |
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| Air filter | | | — | 1000 hr | find |
| Fuel filter | | | — | 500 hr | find |
| Oil filter | | | — | 1000 hr | find |
| Belt | | | — | 1000 hr | find |
| Coolant | | | — | 1000 hr | |
| Oil | | | — | 250 hr | |
Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.
Parts cataloged across the Isuzu S4L2 family
11| Part # | Description | Category |
|---|
| 003791 | GLOW PLUG | glow_plug |
| 003792 | GLOW PLUG OFF | glow_plug |
| 003793 | GLOW PLUG | glow_plug |
| 003794 | GLOW PLUG OFF | glow_plug |
| 004742 | A | lifting_point |
| 002306 | Trailer Wheel Bearing Grease Zerk Fitting | other_service |
| 003983 | Breakers Located Behind The Panel | other_service |
| 004480 | Figure 4-3. Jack Maintenance | other_service |
| 004550 | WARNING: Burn hazard. Lamps become extremely hot while in use. Allow 10–15 minutes for cooling before handling or lowering mast. Touching a hot lens or fixture can cause severe burns. | other_service |
| 004625 | Control Panel | other_service |
| 004687 | wheel lug | other_service |
Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.
Common questions
What is the oil capacity of the Isuzu S4L2-W461ML?
The Isuzu S4L2-W461ML engine has an oil capacity of 5.7 liters.
What is the displacement of the Isuzu S4L2-W461ML?
The Isuzu S4L2-W461ML has a displacement of 1.76 liters.
Which generators use the Isuzu S4L2-W461ML engine?
The Isuzu S4L2-W461ML powers 1 generator set(s), including Generac MLT5150.
How often should you change the oil in the Isuzu S4L2-W461ML?
The Isuzu S4L2-W461ML oil change interval is every 250 hours.
What is a common problem with the Isuzu S4L2-W461ML engine?
A commonly reported issue on generators using the Isuzu S4L2-W461ML is: Unit cranks, but will not start. Cause: Fuel level low. Fix: Check fuel level in tank. Verify fuel pump operation..