Home›Engines›John Deere 6068HF485

John Deere 6068HF485 Engine

The John Deere 6068HF485 is a 1.8 L 6-cylinder turbocharged, intercooled engine rated at 2400 rpm, producing up to 201 kW. It powers generator sets from Atlas Copco, Clarke, Generac, John Deere, Kohler, MTU and Magnum, including the QAS 250 John Deere, Qc1002, RC240D and SD135. It holds 27 L (7.1 gal) of oil and 29.4 L (7.8 gal) of coolant.

Also known as: John Deere 6068HF485, 6068 HF485

Part of the John Deere 6068 engine family — 57 variants share parts & fitment.

1.8 L
Displacement
6
Cylinders
2400 rpm
Rated speed
201 kW
Gross power

Service parts for the 6068HF485

The cheapest captured merchant offer per filter — see the full cross-reference below for every OEM/aftermarket option.

Air intake

1 required

Fuel system

1 required

Oil system

1 required
RE519987Oil filterfind

Prices captured from merchant listings; some links are affiliate links. Verify against your serial number before ordering.

Engine specifications

Oil capacity27.0 L
Coolant capacity29.4 L
Displacement1.8 L
Cylinders6
Aspirationturbocharged, intercooled
Rated speed2400 rpm
Gross power201 kW

Generator sets powered by this engine

11

Shared across brands: Atlas Copco, Clarke, Generac, John Deere, Kohler, MTU, Magnum

Atlas Copco QAS 250 John DeereAtlas Copco Qc1002Clarke RC240DGenerac SD135Generac SD150John Deere 6068 HF485John Deere QAS 250Kohler 200KRPMTU DS00200D6SRAK0574Magnum DRY-PRIME DIESEL TRASH PUMP MTP6504NPCMagnum MTP6504NPC

How to read your John Deere engine serial & model number →

Common problems

15
  • Alternator does not excite
    Cause: Blown fuse.
    Fix: Replace fuse.
  • After being excited alternator does not excite
    Cause: Connections are interrupted
    Fix: Check connection cables as per attached drawings.
  • Winding failure.
    Fix: Check windings.
  • Unstable voltage
    Cause: Speed variation in engine.
    Fix: Check regularity of rotation.
  • Rotating bridge failure.
    Fix: Check diodes, disconnect cables.
  • Regulator out of setting.
    Fix: Regulate stability of regulator by acting on STABILITY potentiometer.
  • No residual voltage.
    Fix: Excite the alternator by applying a 12V battery voltage with a 30 W resistor in series on the + and - terminals of the electronic regulator, respecting the polarities.
  • Lower than rated voltage at load
    Cause: Voltage potentiometer out of setting.
    Fix: Reset voltage potentiometer.
  • Low voltage at no load
    Cause: Voltage potentiometer out of setting.
    Fix: Reset voltage.
  • Intervention of protection.
    Fix: Check frequency/voltage regulator.
  • Intervention by protection.
    Fix: Check frequency/voltage regulator.
  • Higher than rated voltage at load
    Cause: Voltage potentiometer out of setting.
    Fix: Reset voltage potentiometer.
  • High voltage at no load
    Cause: Voltage potentiometer out of setting.
    Fix: Reset voltage.
  • Failed regulator.
    Cause: Substitute regulator.
  • Current too high, power factor lower than 0.8; speed lower than 10% of rated speed.
    Cause: Failed regulator.
    Fix: Substitute regulator.

Compiled from service & troubleshooting documentation across every generator set that uses the John Deere 6068HF485.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filterAir Filter—1000 hr
Fuel filter86947700022000 hr eBay
Oil filter—2000 hr
BatteryBattery—1000 hr
BeltPump BeltVP64S172000 hr Amazon eBay
CoolantCooling Fluid—5000 hr
Coolant filterWater in fuel filter—2000 hr
OilPAROIL 5W405.6 L—2000 hr
Spark plug—2000 hr

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service intervals

39
ItemActionHoursMonthsNotes
Air cleaner and dust bowlClean50 hr
Battery electrolyte levelCheck50 hr
Radiator and intercooler finsClean50 hr
Engine oil and oil filterChange100 hrFirst service — After the first 100 hours of operation of a new or rebuilt engine; use John Deere ENGINE BREAK-IN OIL during break-in
Lubrication oilChange150 hr12 moFirst service — First change at 150 hours; regular interval 125-500 h depending on fuel sulfur content, or 12 months
Oil filter(s)Replace150 hrFirst service — First change at 150 hours, then per oil change interval
Valve clearanceAdjust150 hrFirst service — First initial 150 running hours, then every 1000 hours
Air filter elementReplace500 hr
Alternator insulation resistanceTest500 hr
Drive belt(s)Check500 hrtension and condition
Fuel pre-filter/Water separatorDrain500 hrFirst service — Initially and every 500 hours
Glycol level in coolantCheck500 hr
Mechanical links (fuel solenoid link)Lubricate500 hrgrease
pH level of coolantCheck500 hr
Crankcase pressureCheck1000 hr
Door hinges and locksLubricate1000 hrgrease
Fuel filter elementReplace1000 hr
Fuel injectorsCheck1000 hr
Fuel pre-filter/Water separatorReplace1000 hr
Hoses, cables and pipes fixationCheck1000 hr
Nuts and boltsCheck1000 hrtightness
Drive belt(s)Replace2000 hr
Fan hub bearingsLubricate2000 hr
Fuel tank for waterCheck2000 hr
Safety cartridgeReplace2000 hr
Turbocharger impeller and housingInspect2000 hrclean and inspect
CoolantChange10000 hr60 moor 5 years, whichever comes first
Brake adjustmentCheckFirst service — After the first 100 km travel
Brake systemCheck6 moTwice a year
Earth leakage relay N13Test1 moMust be tested monthly by pushing test button T13
Engine coolantTest12 moTest the coolant solution at intervals of 12 months or less and whenever excessive coolant is lost
Lighting tower (condition, bolt tightness, fixation of elevation cable)Check6 moAt least twice a year
Supplemental coolant additiveCheck12 moReplenish additives between drain intervals by adding supplemental coolant additive every 12 months or as determined by coolant testing
Towbar bolts, axle bolts and wheel nutsCheck6 moFirst service — At least twice a year and after the initial 50 hours of operation
Vibration damperReplace4500 hr60 moReplace every five years or 4500 hours, whichever occurs first
Vibration dampersCheck50 hr6 moCheck the condition twice a year
Wheel axle suspension bearings and brake handle spindleLubricate6 moAt least twice a year; ball bearing grease for wheel bearings, graphite grease for drawbar and spindle
Wheel hub bearingsLubricate12 moRepack once a year using grease
Wheel nuts and towbar boltsCheckFirst service — After the first 100 km travel: check and retighten to specified torque

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
ClearanceAssembled Rod Bearing—ID77.876—77.927mm (3.0659—3.0679 in.)
ClearanceCamshaft Follower Bore in Block—ID31.70—31.75mm (1.248—1.250 in.)
ClearanceCamshaft Follower-to-Bore—Clearance0.06—0.13mm (0.002—0.005 in.)
ClearanceCamshaft Follower—OD31.61—31.64mm (1.245—1.246 in.)
ClearanceConnecting Rod Bearing-to-Journal (New Parts)—Oil Clearance; wear limit 0.152 mm (0.0060 in.)0.050—0.127mm (0.0020—0.0050 in.)
ClearanceConnecting Rod Bore (Without Bearing Inserts)—ID82.677—82.703mm (3.2550—3.2560 in.)
ClearanceConnecting Rod Bore—Maximum Permissible Out-of-Round0.038mm (0.0015 in.)
ClearanceCrankshaft—End Play0.029—0.357mm (0.001—0.014 in.)
ClearanceCylinder Block Main Bearing Bore—ID84.455—84.481mm (3.3250—3.3260 in.)
ClearanceCylinder Head Flatness—Maximum Acceptable Out-of-Flat for Entire Length or Width0.08mm (0.003 in.)
ClearanceCylinder Head Flatness—Maximum Acceptable Out-of-Flat for Every 150 mm (5.90 in.)0.03mm (0.001 in.)
ClearanceCylinder Liner—Height above Block0.030—0.100mm (0.001—0.004 in.)
ClearanceCylinder Liner—ID106.48—106.52mm (4.192—4.194 in.)
ClearanceCylinder Liner—Maximum Taper0.05mm (0.002 in.)
ClearanceExhaust Valve Guide-to-Valve Stem (New) Clearance (four-valve)0.025—0.077mm (0.0010—0.0030 in.)
ClearanceExhaust Valve—Recess in Cylinder Head (four-valve); wear limit 1.81 mm (0.071 in.)0.81—1.31mm (0.032—0.052 in.)
ClearanceExhaust Valve—Recess in Cylinder Head (two-valve); wear limit 2.26 mm (0.089 in.)1.22—1.72mm (0.048—0.068 in.)
ClearanceFuel Supply Pump Push Rod Bore in Block—ID10.00—10.05mm (0.3937—0.3957 in.)
ClearanceFuel Supply Pump Push Rod—OD9.891—9.917mm (0.3894—0.3904 in.)
ClearanceIntake Valve Guide-to-Valve Stem (New) Clearance (four-valve)0.012—0.064mm (0.0005—0.0025 in.)
ClearanceIntake Valves—Recess in Cylinder Head (four-valve); wear limit 1.77 mm (0.070 in.)0.77—1.27mm (0.030—0.050 in.)
ClearanceIntake Valves—Recess in Cylinder Head (two-valve); wear limit 1.63 mm (0.064 in.)0.61—1.11mm (0.024—0.044 in.)
ClearanceIntake and Exhaust Valve Guide-to-Valve Stem Wear Limit (four-valve)0.15mm (0.0059 in.)
ClearanceIntake and Exhaust Valves—Maximum Variation for a Pair of Valves (Per Cylinder)0.3mm (0.012 in.)
ClearanceMain Bearing Bore Centerline-to-Cylinder Block Top Deck—Distance337.896—337.972mm (13.3029—13.3059 in.)
ClearanceMaximum Permissible Height Difference at Nearest Point of Two Adjacent Liners, or Within a Single Liner0.05mm (0.002 in.)
ClearancePiston Pin-to-Bushing—Oil Clearance; wear limit 0.102 mm (0.0040 in.)0.020—0.056mm (0.0008—0.0022 in.)
ClearancePiston Rings 4045DF, TF150 and 6068DF, TF150 No. 1 Compression—End Gap0.33—0.58mm (0.013—0.023 in.)
ClearancePiston Rings 4045TF250 and 6068TF250 No. 2 Compression—End Gap0.75—1.00mm (0.030—0.039 in.)
ClearancePiston-to-Liner Clearance at Bottom of Piston Skirt (Naturally Aspirated Engines)0.08—0.14mm (0.003—0.005 in.)
ClearancePiston-to-Liner Clearance at Bottom of Piston Skirt (Turbocharged Engines)0.08—0.15mm (0.003—0.006 in.)
ClearanceRocker Arm Bore—ID (four-valve); wear limit 20.16 mm (0.794 in.)20.065—20.115mm (0.790—0.792 in.)
ClearanceRocker Arm Bore—ID (two-valve); wear limit 20.17 mm (0.794 in.)20.07—20.12mm (0.790—0.792 in.)
ClearanceRocker Arm Shaft—OD (four-valve); wear limit 19.91 mm (0.784 in.)19.962—20.038mm (0.786—0.789 in.)
ClearanceRocker Arm Shaft—OD (two-valve); wear limit 19.94 mm (0.785 in.)19.99—20.02mm (0.787—0.788 in.)
ClearanceValve Bridge—Pocket-to-Pocket Variation (Maximum)0.1mm (0.004 in.)
ClearanceValve Guide-to-Valve Stem (New) Clearance (two-valve); wear limit 0.15 mm (0.006 in.)0.05—0.10mm (0.002—0.004 in.)
ClearanceValve clearance, exhaust0.60+/-0.05mmcold
ClearanceValve clearance, inlet0.30+/-0.05mmcold
GapBrake lining thickness, replace when worn to1mm
GapValve Face—Maximum Runout (Intake and Exhaust)0.038mm (0.0015 in.)
OtherAltitude capability2500m
OtherAltitude capability4000m
OtherCoolant pH limits, outside which coolant should be replacedbelow 7 or above 9.5
OtherCoolant pH typical value for EG8.6
OtherCrankshaft Journal—OD77.800—77.826mm (3.0629—3.0640 in.)
OtherDamper Pulley Inner Ring—Wobble (Maximum)0.5mm (0.020 in.)
OtherDamper Pulley Outer Ring—Wobble (Maximum)1.50mm (0.060 in.)
OtherDamper—Maximum Radial Runout (Concentricity)1.50mm (0.060 in.)engine at operating temperature
OtherExhaust Valve Head—OD (four-valve)35.87—36.13mm (1.412—1.422 in.)
OtherExhaust Valve Head—OD (two-valve)42.37—42.63mm (1.668—1.678 in.)
OtherExhaust Valve Stem—OD (four-valve)6.984—7.000mm (0.2749—0.2756 in.)
OtherExhaust Valve Stem—OD (two-valve)7.848—7.874mm (0.3090—0.3100 in.)
OtherExhaust Valves—Lift (four-valve head); wear limit 9.00 mm (0.354 in.)9.32—9.72mm (0.367—0.383 in.)engine cold
OtherExhaust Valves—Lift (two-valve head); wear limit 11.08 mm (0.436 in.)11.51—11.94mm (0.453—0.470 in.)engine cold
OtherFlywheel Bearing Bore Concentricity—Maximum Variation0.127mm (0.005 in.)
OtherFlywheel Face Flatness—Maximum Variation0.23mm (0.009 in.)
OtherFrequency droop< 5%
OtherFrequency droop< 8%
OtherGlycol concentration in coolant, maximum recommended68vol.%

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
CoolantJohn Deere COOL-GARD Prediluted Coolant (50% ethylene glycol or 55% propylene glycol)ASTM D6210 prediluted/concentrate; ASTM D4985 requires initial SCA chargeSystem filled for freeze protection to -37°C (-34°F). Do not use coolant-water mixture greater than 60% glycol. Do not mix ethylene glycol and propylene glycol base coolants.
CoolantPARCOOL EG8.0 lReady to use Ethylene Glycol based coolant, premixed 50/50, guaranteed to -40°C; coolant capacity 8 l; never mix different coolants
Engine oilJohn Deere ENGINE BREAK-IN OILAlternate: API CE, CD, CC or ACEA E2, E1 (first 100 hours)New/rebuilt engines filled at factory with break-in oil. Do not exceed 100 hours with break-in oil.
Engine oilJohn Deere PLUS-50 (preferred)ACEA E5, ACEA E4; also John Deere TORQ-GARD SUPREME, API CI-4, CH-4, CG-4, CF-4, ACEA E3, E2 (Non-Certified and Tier 1 Certified Engines)Multi-viscosity diesel engine oils are preferred. If oils meeting API CG-4, API CF-4, or ACEA E2 are used, reduce service interval by 50%.
Engine oilPAROIL 5W30ISO 3448-25°C to 30°CSynthetic ultra high performance diesel engine oil; never mix synthetic with mineral oil
Engine oilPAROIL 15W40ISO 3448-15°C to 40°CMineral based high performance diesel engine oil; 6 l (QAX 12), 5.5 l (QAX 20/30); never mix oils of different brands or types
Engine oilPAROIL 5W40ISO 344825°C to 40°C42.0 lsynthetic ultra high performance diesel engine oil
FuelBio-diesel fuelASTM D6751, EN 14214 or equivalent; up to 5% blend (B5)Raw pressed vegetable oils are NOT acceptable. Check engine oil level daily when air temperature is -10°C (14°F) or lower.
FuelDiesel fuelEN 590 or ASTM D975; Cetane number 40 minimum (greater than 50 preferred) for Non-Certified, Tier I and Tier 2/Stage II enginesSulfur content should not exceed 0.5%; DO NOT use diesel fuel with sulfur content greater than 1.0%. Fuel lubricity minimum 3100 gram load (BOCLE).
FueldieselDiesel fuel level gauge present
Fuellow sulphur dieselPAROIL is optimized for EURO-3 & -2, EPA TIER II & III engines running on low sulphur diesel
GreaseJohn Deere SD POLYUREA GREASE (preferred)NLGI Performance Classification GC-LB; also John Deere HD LITHIUM COMPLEX GREASE, HD WATER RESISTANT GREASE, GREASE-GARDConsult grease supplier before mixing different types of grease.
Greaseball bearing greaseFor wheel bearings
Greasegraphite greaseFor drawbar and spindle

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

29
CodeNameMeaningSeverityAction
111/01Low Coolant Level Shutdown111 = Coolant level, 01 = Low level shutdownShutdown
FMI00HIGH LEVEL SHUTDOWNHigh level shutdownShutdown
FMI01LOW LEVEL SHUTDOWNLow level shutdownShutdown
FMI15HIGH LEVEL WARNINGHigh level warningWarning
FMI16HIGH LEVEL ALARMHigh level alarmWarning
FMI17LOW LEVEL WARNINGLow level warningWarning
FMI18LOW LEVEL ALARMLow level alarmWarning
SPN100OIL PRESSUREOil pressure
SPN101CRANKCASE PRESSCrankcase pressure
SPN102TURBO BOOST PRESSTurbo boost pressure
SPN104TURBO OIL PRESSTurbo oil pressure
SPN105INTAKE MANIF TEMPIntake manifold temperature
SPN106AIR INLET PRESSUREAir inlet pressure
SPN110COOLANT TEMPCoolant temperature
SPN111COOLANT LEVELCoolant level
SPN158BATT VOLTAGEBattery voltage
SPN16FUEL FILTER DIFF PPressure difference over fuel filter
SPN171AMBIENT AIR TEMPAmbient air temperature
SPN172AIR IN TEMPAir in temperature
SPN174FUEL TEMPFuel temperature
SPN175OIL TEMPOil temperature
SPN190SPEEDSpeed
SPN51THROTTLE POSThrottle position
SPN52INTERCOOL TEMPIntercooler temperature
SPN94FUEL PRESSFuel pressure
SPN95FUEL FILTER DIFF PPressure difference over fuel filter
SPN97WATER IN FUELWater in fuel
SPN98OIL LEVELOil level
SPN99OIL FILTER DIFF PPressure difference over oil filter

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Brake cable adjustment adjustment

⚠ Before towing the generator, ensure the towing equipment of the vehicle matches the towing eye

Tools: Jack, Blocks

  1. Pull the towing eye out to the outermost position; hand brake lever downward.
  2. Loosen the lock nuts.
  3. Turn adjusting nuts and brake cable nuts clockwise until no slack remains.
  4. Keep the equalizer perpendicular to the main brake cable.
  5. Apply the hand brake lever several times and repeat the adjustment.
  6. Tighten the nuts with their lock nuts.
  7. Remove the jack and the blocks.
  8. Road test the generator and brake several times.
Brake shoe adjustment adjustment

⚠ Before jacking up the generator, connect it to a towing vehicle or attach a weight of minimum 50 kg to the towbar

Tools: Wrench, Pin 4 mm

  1. Check brake lining thickness through the plugs (5); replace shoes at 1 mm or less.
  2. Lift and support the generator; make sure all brakes are off.
  3. Lock the swivel cams from outside using a 4 mm pin.
  4. Turn the adjusting bolt clockwise with a wrench until the wheel locks up.
  5. Center the brake shoes by actuating the parking brake several times.
  6. Turn the adjusting bolt anti-clockwise until the wheel runs free (approx. 1 full turn).
  7. Check the equalizer is perpendicular with the parking brake actuated.
  8. Remove the locking pin and check all lock nuts.
Check and Adjust Valve Clearance (Four-Valve Head Engines) adjustment

⚠ Adjust with engine COLD

⚠ Replace valves, seats, springs and retainers in pairs; also replace bridge

Tools: JDE83 Flywheel Turning Tool, JDG1571 Timing Pin, Feeler gauge

  1. Disconnect NEGATIVE battery terminal.
  2. Remove rocker arm cover and crankcase ventilator tube.
  3. Remove plugs from timing/rotation hole and timing pin hole.
  4. Rotate flywheel until No. 1 cylinder is at TDC compression; insert timing pin.
  5. Loosen jam nut on rocker arm adjusting screw.
  6. Turn adjusting screw until feeler gauge slips with slight drag.
  7. Tighten jam nut to 27 N•m (20 lb-ft) and recheck clearance.
Check and Adjust Valve Clearance (Two-Valve Head Engines) adjustment

⚠ Valve clearance MUST be checked and adjusted with engine COLD

⚠ Disconnect NEGATIVE battery terminal to prevent accidental starting

Tools: JDE83 or JDE81-11 Flywheel Turning Tool, JDG1571 or JDE81-4 Timing Pin, Feeler gauge

  1. Disconnect NEGATIVE battery terminal.
  2. Remove rocker arm cover and crankcase ventilator tube.
  3. Remove plugs from engine timing/rotation hole and timing pin hole.
  4. Rotate flywheel until No. 1 cylinder is at TDC compression; insert timing pin.
  5. Loosen jam nut on rocker arm adjusting screw.
  6. Turn adjusting screw until feeler gauge slips with a slight drag.
  7. Tighten jam nut to 27 N•m (20 lb-ft) and recheck clearance.
Height adjustment (with adjustable towbar) adjustment

⚠ Height adjustment should be undertaken on levelled ground and in coupled condition

Tools: Support tools, Extension tube

  1. Remove spring pin (1).
  2. Release locking nut (2) with extension tube (3).
  3. Adjust required height of the towbar.
  4. Tighten locking nut (2) by hand first.
  5. Tighten locking nut (2) to the torque in the table.
  6. Fix locking nut (2) with spring pin (1).
Coolant check (monitoring condition) diagnostic

Tools: pH-measuring device (part 2913 0029 00), Refractometer (part 2913 0028 00)

  1. Verify the coolant color visually and confirm no loose particles are floating.
  2. Check the pH value with a pH-measuring device; typical EG value is 8.6.
  3. Check glycol concentration with a refractometer; keep above 33 vol.%, not above 68 vol.%.
  4. Replace coolant if pH is below 7 or above 9.5, or if condition is outside limits.
  5. Always top up with PARCOOL EG only, never with water alone.
Measure Valve Lift diagnostic

⚠ Measure at 0.00 mm clearance and with engine COLD

Tools: JDG1571 or JDE81-4 Timing Pin, Flywheel turning tool, Dial indicator

  1. Remove rocker arm cover.
  2. Set No. 1 piston at TDC compression and install timing pin.
  3. Set rocker arm-to-valve tip clearance to 0.00 mm for the appropriate valves.
  4. Place dial indicator on top of valve spring cap or rotator; set dial to 0.
  5. Remove timing pin and rotate engine one full revolution (360°).
  6. Record maximum dial reading as valve reaches full open.
  7. Compare to specification; if out of spec, inspect entire valve train and camshaft.
Measuring the alternator insulation resistance diagnostic

Tools: 500 V megger

  1. Disconnect the N-terminal from the earthing system if connected.
  2. Disconnect the AVR.
  3. Connect a 500 V megger between the earth terminal and terminal L1.
  4. Generate a voltage of 500 V and read the scale.
  5. Verify the scale indicates a resistance of at least 2 MΩ.
Activating a dry-charged battery maintenance

⚠ Before handling batteries, read the relevant safety precautions

Tools: Electrolyte (sulphuric acid solution in distilled water)

  1. Take out the battery.
  2. Battery and electrolyte must be at equal temperature above 10°C.
  3. Remove cover and/or plug from each cell.
  4. Fill each cell with electrolyte until level reaches 10 to 15 mm above plates.
  5. Rock the battery a few times so air bubbles escape; wait 10 minutes and recheck.
  6. Refit plugs and/or cover.
  7. Place the battery in the generator.
Battery maintenance maintenance

⚠ Observe all relevant environmental and safety precautions

Tools: Petroleum jelly

  1. Keep the battery clean and dry.
  2. Keep the electrolyte level at 10 to 15 mm above the plates.
  3. Top up with distilled water only.
  4. Keep terminals and clamps tight, clean and lightly covered with petroleum jelly.
Cleaning coolers maintenance

⚠ Never steam clean the alternator

⚠ Never leave spilled liquids in or around the generator

Tools: Fibre brush, Steam cleaner

  1. Keep the oil-cooler clean to maintain cooling efficiency.
  2. Remove fan cowl upper part to reach fan side surface of oil cooler.
  3. Remove centre part of front baffles to reach opposite surface.
  4. Steam cleaning with a cleansing agent may be applied.
  5. Remove dirt with a fibre brush; never use a wire brush or metal objects.
  6. Angle jet at approx. 90° to the coolers to avoid damage.
  7. Protect electrical and controlling equipment and air filters against moisture.
  8. Close the service doors afterwards.
Cleaning fuel tank maintenance

⚠ Never leave spilled liquids in or around the generator

Tools: Drain pan

  1. Place an appropriate drain pan under the drainplug of the fuel tank.
  2. Remove the drain plug.
  3. Lift the towbar and tilt the generator approx. 15° to remove all fuel, dirt and water.
  4. Clean the fuel tank and fix the drain plug handtight.
  5. Refill the fuel tank with clean fuel.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
X2L3, N, PESocket 16 A Rim/Pin/CEE earthing
X25.1 & X25.2Remote start switchQc1002 remote start operation
X25.3 & X25.4Remote contactor (open/close)Qc1002 remote start operation
3X3L1, L2, L3, neutral, earthing3-phase outlet socket
3X4L1, L2, L3, neutral, earthing3-phase outlet socket
3X5L1, L2, L3, neutral, earthing3-phase outlet socket
3X6L1, L2, L3, neutral, earthing3-phase outlet socket
230 V3Dual voltage - S10 low positionLower voltage mode via S10 selector on alternator, adjust with R12 potentiometer
400 V3Dual voltage - S10 high positionHigher voltage mode via S10 selector on alternator, adjust with R12 potentiometer
400/480 V AC3X1L1, L2, L3, N, PEMain power supply

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the John Deere 6068 family

227
Part #DescriptionCategory
G030077Air Cleaner Element (Engine) PrimaryAir filter
G030078Air Cleaner Element (Engine) SecondaryAir filter
GM90735Air CleanerAir filter
GM91358Element, Air CleanerAir filter
GM92823Element, Air Cleaner SafetyAir filter
MQ-125-AIR-FILTERAir FilterAir filter
DZ114956ALTERNATORAlternator
DZ117503ALTERNATORAlternator
DZ123153ALTERNATORAlternator
LSA462M3AlternatorAlternator
RE505895ALTERNATOR (12V, 75A)Alternator
RE506196ALTERNATORAlternator
RE533516ALTERNATORAlternator
RE533653ALTERNATORAlternator
RE533654ALTERNATORAlternator
RE537146ALTERNATOR (28V, 50A) (3142)Alternator
RE537507ALTERNATOR (12V, 90 A) (31AE)Alternator
RE537508ALTERNATORAlternator
RE550906ALTERNATORAlternator
RE555751ALTERNATORAlternator
RE558675ALTERNATORAlternator
RE558676ALTERNATORAlternator
RE558678ALTERNATORAlternator
RM100224ALTERNATOR (REMAN FOR RE505895) (12V, 75A) (3135)Alternator
SE501341(REMAN FOR AT161324, DZ114957) (3142)Alternator
SE502560(3164)Alternator
8972824026Battery Acid charge Pb-Ca maintenance free, 24V - 1100 CCABattery
MQ-125-BATTERYBatteryBattery
DZ114929FAN BELT (LGTH = 1655 mm)Belt
DZ115455FAN BELT (LGTH = 1550 mm)Belt
DZ115812FAN BELT (LGTH = 1680 mm)Belt
DZ117267FAN BELT (LGTH = 1690 mm)Belt
DZ117268FAN BELT (LGTH = 1530 mm)Belt
DZ118556FAN BELTBelt
DZ118557FAN BELTBelt
DZ118558FAN BELTBelt
DZ118559FAN BELTBelt
DZ118560FAN BELTBelt
DZ118561FAN BELT; LGTH = 1750 mm (24JX)Belt
DZ118764FAN BELT (LGTH = 1525 mm)Belt
DZ118781FAN BELT (LGTH = 1700 mm)Belt
DZ118786FAN BELTBelt
DZ118815FAN BELT (LGTH = 1725 mm)Belt
DZ119018FAN BELTBelt
DZ119059FAN BELTBelt
DZ119060FAN BELT (LGTH = 1555 mm)Belt
DZ119061FAN BELT (LGTH = 1540 mm)Belt
DZ119062FAN BELTBelt
DZ119063FAN BELTBelt
DZ119416FAN BELTBelt
DZ119477FAN BELT (LGTH = 1565 mm)Belt
DZ119478FAN BELT (LGTH = 1570 mm)Belt
DZ119515FAN BELTBelt
DZ119516FAN BELTBelt
DZ119520FAN BELTBelt
DZ119521FAN BELTBelt
DZ119522FAN BELTBelt
DZ119530FAN BELT (LGTH = 1675 mm)Belt
DZ119531FAN BELTBelt
DZ119533FAN BELTBelt
DZ119715FAN BELTBelt
DZ121128FAN BELT; LGTH = 1725 mm (24JW)Belt
DZ121129FAN BELTBelt
DZ121133FAN BELTBelt
GM70424-1Fan Belt (12V)Belt
GM70424-2Fan Belt (24V)Belt
GM70798-1Fan BeltBelt
GM70798-2Fan BeltBelt
GM70798-3Fan BeltBelt
GM70798-4Fan BeltBelt
GM84749Fan BeltBelt
MQ-125-BELTV-BeltBelt
R134625FAN BELT (LGTH = 1645 mm)Belt
R500277FAN BELTBelt
T282795FAN BELTBelt
T428692FAN BELT (LGTH = 1665 mm)Belt
T428724FAN BELT (LGTH = 1575 mm)Belt
T428725FAN BELTBelt
T428818FAN BELTBelt
T428820FAN BELT (LGTH = 1580 mm)Belt
T428822FAN BELTBelt
T428823FAN BELTBelt
T428825FAN BELTBelt
T428863FAN BELTBelt
VP64S17Pump BeltBelt
011064Cold Weather OperationCold weather operation
RM100100CONTROLLERController
RM100131CONTROLLERController
362140-SMain controller circuit boardController board
MOOOOO-20001QAuto START/STOP Engine Controller (ECU)ECM / ECU
5990101Power switching device (contactor)Exerciser switch
MQ-125-FUEL-FILTERFuel FilterFilter
MQ-125-OIL-FILTEROil FilterFilter
G122208Clarke Eng Fluid - 5 galFluid
G122209Clarke Eng Fluid -1 galFluid
MQ-125-COOLANTCoolantFluid
MQ-125-OILEngine OilFluid
CO2775Element, Fuel Water SeparatorFuel filter
CO2776Element, Fuel Filter PrimaryFuel filter
DZ112918SECONDARY FUEL FILTERFuel filter
DZ115392Secondary Fuel FilterFuel filter
DZ122688SECONDARY FILTER ELEMENT (35E6)Fuel filter
DZ128543PRIMARY FUEL FILTERFuel filter
GM50006Fuel FilterFuel filter
GM50074Fuel Filter (primary)Fuel filter
RE509031Filter ElementFuel filter
RE509208Fuel Filter (Former # RE517181)Fuel filter
RE520906PRIMARY FUEL FILTERFuel filter
RE541578CRANKSHAFT PULLEY AND DAMPER; OD = 190 mm (1343)Fuel filter
RE60021FINAL FUEL FILTERFuel filter
RE62419FUEL FILTERFuel filter
DZ123559COMPLETE BLOCK ASSEMBLY INCLUDES CYLINDER HEAD WITH VALVES AND ROCKER ARM ASSEMBLY, COMPLETE GASKET KIT WITH FRONT AND REAR SEALSGasket
10000037182Clamp, hose - spring type CTB-27STHose
50332Hose, fuel .750 ID 35 PSI SAE 30R7Hose
60316Clamp, hose - SAE 032 (1.56-2.50)Hose
GM91647Hose, HumpHose
223673Filter, oilOil filter
352793Oil FilterOil filter
C04521Element, Oil FilterOil filter
DZ118286OIL FILTEROil filter
GM32809Oil filterOil filter
GM64496Oil FilterOil filter
GM77161Oil FilterOil filter
GM86400Oil FilterOil filter
RE504836OIL FILTEROil filter
RE539279ENGINE OIL FILTEROil filter
011068Status: Generator at Rest, Stop Mode, 22:31Service part / kit
011136DANGER Electrocution. Do not disable or modify the connection box door safety switch.Service part / kit
2x594Ampere ratingService part / kit
51551Decal set, safetyService part / kit
51552Decal, high tempService part / kit
54005CAP, DEF FILLService part / kit
55104CAP, FUEL FILL 3.50 - GREENService part / kit
6068HF120-183EngineService part / kit
9753300442Oil sample kitService part / kit
DCA-125USJBattery ConnectionsService part / kit
DCA-150USJBattery ConnectionsService part / kit
DZ100304Diesel Exhaust Fluid Inline FilterService part / kit
DZ105100CRANKCASE VENT FILTERService part / kit
DZ105796OCV FILTERService part / kit
DZ109870SHORT BLOCK ASSEMBLYService part / kit
DZ110282SHORT BLOCK ASSEMBLYService part / kit
DZ110562Crankcase Vent System (USE WITH DZ113378 974G)Service part / kit
DZ110563TANK HEADER SUCTION SCREEN (974J)Service part / kit
DZ111004DEF TANK HEADER FILTER (25 Micron)Service part / kit
DZ111166(3402) (3404) (3408) (3409) (974G)Service part / kit
DZ113378TANK HEADER SUCTION SCREEN (974G)Service part / kit
DZ114640DIESEL EXHAUST FLUID (DEF) DOSING UNIT FILTERService part / kit
DZ114641DIESEL EXHAUST FLUID INLINE-FILTER (3308)Service part / kit
DZ114642DIESEL EXHAUST FLUID INLINE-FILTER (3310)Service part / kit
DZ114643DIESEL EXHAUST FLUID INLINE-FILTER (3309)Service part / kit
DZ114644DIESEL EXHAUST FLUID INLINE-FILTER (3316)Service part / kit
DZ114645DIESEL EXHAUST FLUID INLINE-FILTER (3315)Service part / kit
DZ114646DIESEL EXHAUST FLUID INLINE-FILTER (3317)Service part / kit
DZ114647DIESEL EXHAUST FLUID INLINE-FILTER (3318)Service part / kit
DZ114695DEF TANK INLET SCREENService part / kit
DZ119883TORSIONAL DAMPERService part / kit
G122191250 hour Maintenance Kit (without fluids)Service part / kit
G122196250 hour Maintenance Kit (& engine fluids)Service part / kit
G122201500 hour Maintenance Kit (without fluids)Service part / kit
G122206500 hour Maintenance Kit (& Engine fluids)Service part / kit
GM75552Block Heater KitService part / kit
GM75553Block Heater KitService part / kit
M2870400404Parts List No.Service part / kit
R113480FAN PULLEYService part / kit
R128658FAN PULLEYService part / kit
R128659FAN PULLEYService part / kit
R128660FAN PULLEYService part / kit
R128662FAN PULLEY (OD = 203 mm)Service part / kit
R133295CRANKSHAFT PULLEY (OD = 169 mm)Service part / kit
R133296CRANKSHAFT PULLEY & DAMPERService part / kit
R522890FAN PULLEYService part / kit
R545125CRANKSHAFT PULLEY (OD = 188 mm)Service part / kit
RE500013CRANKSHAFT PULLEY & DAMPERService part / kit
RE505881(OD = 168 mm) (1324)Service part / kit
RE505940(6895)Service part / kit
RE505941(OD = 188 mm)Service part / kit
RE520385SHORT BLOCK ASSEMBLYService part / kit
RE553703VENT SYSTEM FILTERService part / kit
RE571655Short Block AssemblyService part / kit
RE57604TORSIONAL DAMPERService part / kit
RE59355CRANKSHAFT PULLEY & DAMPERService part / kit
SE501094CONNECTING ROD (REMAN FOR RE500608) (4838)Service part / kit
SE501581CYLINDER HEAD (REMAN FOR RE57489) (5107)Service part / kit
RE505939(1321)Pulley
RE508578CRANKSHAFT PULLEY & DAMPER (OD = 264 mm) (1320)Pulley
RE528428CRANKSHAFT PULLEY & DAMPER (OD = 264 mm) (1340)Pulley
SE501236FUEL INJECTION PUMP (REMAN FOR RE518088) (16L8, 16L9)Pump
SE501609WATER PUMPPump
SE501814OIL PUMP (REMAN FOR DZ100057) (5001)Pump
SE502637WATER PUMP (REMAN FOR RE539093) (2052)Pump
MQ-125-SPARK-PLUGSpark PlugSpark plug
2.03Starter motor ratedStarter
2.76Starter motor ratedStarter
DZ110068Starter Motor (12V)Starter
DZ110083STARTERStarter
DZ129200STARTERStarter
RE501150STARTERStarter
RE501166STARTERStarter
RE515688STARTERStarter
RE523501STARTER (3073)Starter
RE523502STARTERStarter
RE540301STARTER (12V, 2.5KW) (3005)Starter
RE540302STARTERStarter
RE546868STARTERStarter
RE549229STARTERStarter
RE549230STARTERStarter
RE551637STARTER (12 V)Starter
RE551644STARTERStarter
RE552251STARTERStarter
RE564633STARTERStarter
RE64474STARTERStarter
RE65175STARTERStarter
RE65189STARTERStarter
RE70474STARTERStarter
RE70756STARTER (12 V)Starter
RE70957STARTERStarter
RE70960STARTERStarter
RE70961STARTERStarter
SE501401STARTER (REMAN FOR RE540301) (12 V, 2.5 KW)Starter
SE502558STARTER MOTOR REMAN FOR RE549229 12VStarter
SE502631(REMAN FOR RE523501) (12V, 4.2KW) (3073)Starter
SE502632STARTERStarter
SE502733STARTERStarter
SE502736STARTERStarter
SE502823STARTERStarter
SE502333TURBOCHARGER (REMAN FOR RE509435) (65EC)Turbocharger

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Aftermarket parts that fit this engine

60
RE518097 FridayParts $48.36 RE534109 FridayParts $49.00 RE532250 FridayParts $53.00 130D FridayParts $37.50 DZ111135 FridayParts $72.50 RE531864 FridayParts $72.50 RE529118 FridayParts $118.62 RE524382 FridayParts $118.62 RE527528 SinoCMP $599.00 FridayParts $681.25 294000-056 FridayParts $681.25 RE522595 FridayParts $377.01 294000-0390 FridayParts $37.91 RE516335 FridayParts $40.50 59000 FridayParts $40.50 RE507959 Amazon FridayParts $377.01 SinoCMP $439.00 294000-0059 FridayParts $377.01 SinoCMP $439.00 RE59298 FridayParts $109.40 RE560754 FridayParts $109.40 10PA17C FridayParts $167.99 SinoCMP $239.00 RE52454 FridayParts $228.50 RE534733 FridayParts $63.00 DZ111141 FridayParts $63.00 DZ105071 FridayParts $63.00 RE520930 eBay FridayParts $32.00 SinoCMP $65.00 RE515635 FridayParts $32.00 240D FridayParts $11.36 RE503664 FridayParts $244.00 R502014 FridayParts $244.00 AT203469 Amazon eBay $48.95 NAPA $169.58 KuduParts $49.00 FridayParts $51.01 AT222722 KuduParts $49.00 FridayParts $51.01 RE529641 FridayParts $62.99 KuduParts $78.00 RE541922 Amazon eBay $19.41 NAPA $59.21 KuduParts $26.00 FridayParts $28.00 RE529643 Amazon eBay $16.99 KuduParts $26.00 FridayParts $138.50 RE500345 Amazon eBay $189.99 FridayParts $260.84 200DL FridayParts $260.84 R502983 FridayParts $107.60 DZ100021 Amazon FridayParts $144.15 RE521756 FridayParts $144.15 DZ120069 FridayParts $34.50 RE525016 FridayParts $38.59 DZ111137 FridayParts $54.50 DZ108095 FridayParts $1125.62 DZ111138 FridayParts $53.00 RE523169 FridayParts $92.30 RE538097 FridayParts $22.89 DZ111671 FridayParts $22.89 RE505515 FridayParts $22.89 RE521639 FridayParts $2544.88 RE553421 FridayParts $2544.88 RE522904 FridayParts $2544.88 RE567118 FridayParts $2544.88 SE501583 FridayParts $2544.88 97215J FridayParts $2544.88 12V-11Teeth-4.8Kw FridayParts $268.89 RE16809 FridayParts $62.16 KuduParts $103.00 RE516553 eBay FridayParts $15.50 RE524724 FridayParts $92.50 DZ108096 FridayParts $918.38 RE526519 FridayParts $26.20 RE502408 FridayParts $315.76

Parts listed by aftermarket suppliers as fitting this engine — leads compiled from supplier catalogs; verify the exact part for your serial number.

Filters for this engine

  • Air filter: John Deere AR79680 John Deere 4S00686R John Deere AH115833 John Deere RE181915 John Deere F434389J John Deere AL119839 John Deere AL150285 John Deere AL150288
  • Fuel filter: Mtu 8694770002 John Deere N378886 John Deere AE29052 John Deere AT433554 John Deere RE522688 John Deere AR50041 John Deere RE62420 John Deere DQ24057
  • Oil filter: John Deere RE519987 John Deere RE555072 John Deere DZ118286 John Deere AR58956 John Deere TCA10018 John Deere A44081 John Deere 40124 Donaldson P550779

Cross-referenced via Donaldson + OEM/engine-maker interchange — options to verify against your serial number, not confirmed for every exact variant.

Also used in

12
  • John Deere 200C LC — Excavator
  • John Deere 2054 — Logger
  • John Deere 230C LC — Excavator
  • John Deere 230CLC — Excavator
  • John Deere 230LC — Excavator
  • John Deere 2554 — Logger
  • John Deere 270C LC — Excavator
  • John Deere 270CLC — Excavator
  • John Deere 460DC — Skidder
  • John Deere 540G — Skidder
  • John Deere 540G III — Skidder
  • John Deere 9410 — Combine

Other equipment known to use this engine, via filter-application cross-reference — useful for sourcing parts even when your exact machine isn't listed elsewhere on this page.

Common questions

What is the oil capacity of the John Deere 6068HF485?

The John Deere 6068HF485 engine has an oil capacity of 27.0 liters.

What is the displacement of the John Deere 6068HF485?

The John Deere 6068HF485 has a displacement of 1.8 liters with 6 cylinders.

Which generators use the John Deere 6068HF485 engine?

The John Deere 6068HF485 powers 11 generator set(s), including Atlas Copco QAS 250 John Deere, Atlas Copco Qc1002, Clarke RC240D, Generac SD135, Generac SD150.

What oil filter does the John Deere 6068HF485 use?

The John Deere 6068HF485 uses oil filter part numbers John Deere RE519987, John Deere RE555072, John Deere DZ118286.

What fuel filter does the John Deere 6068HF485 use?

The John Deere 6068HF485 uses fuel filter part numbers Mtu 8694770002, John Deere N378886, John Deere AE29052.

What air filter does the John Deere 6068HF485 use?

The John Deere 6068HF485 uses air filter part numbers John Deere AR79680, John Deere 4S00686R, John Deere AH115833.

How often should you change the oil in the John Deere 6068HF485?

The John Deere 6068HF485 oil change interval is every 2000 hours.

What is a common problem with the John Deere 6068HF485 engine?

A commonly reported issue on generators using the John Deere 6068HF485 is: Alternator does not excite. Cause: Blown fuse.. Fix: Replace fuse..