HomeControllersGSC300

GSC300 Controller

The GSC300 is a generator-set controller. It is used on generator sets from DynaGen, GSC and Northern Lights, including the GSC300 and GSC300.

3
Generator sets
3
Brands

Generator sets using this controller

3

Used across brands: DynaGen, GSC, Northern Lights

DynaGen GSC300Northern Lights GSC300

Also fitted to: GSC 300.

Troubleshooting

13

Symptoms & remedies

SymptomCauseRemedy
Constant Low oil failures.Low oil level, Choosing the sender setting value to high, causing the GSC300 to always fail since the value of the sender is always below the chosen failure set point. Oil delay time needs to be extended to eliminate false failures. Faulty SenderAdd oil, Choose a lower sender failure set point. Increase the delay time from 0.5 to 6 seconds. Change out sender
Constant Temperature failures.Low coolant level, Choosing the sender setting value to low, causing the GSC300 to always fail since the value of the sender is always above the chosen failure set point. Faulty SenderAdd coolant, Choose a higher sender failure set point. Change out sender
Crank output damaged, not working, or fuse blown on starter outputCheck wiring and replace relay of fuse where necessary.
Display Parameter for Temperature, Oil or Fuel displayed as >>> or <<<Parameter is >>> ABOVE or <<< BELOW specified manufacturer sender range.If further accuracy is required it may be necessary to install sender with proper range specifications.
Engine cranks but does not startOut of fuelCheck fuel level, add fuel if necessary
Engine does not crankBattery is low or terminals are dirtyClean terminals and re-charge battery
Engine starts and immediately goes into Overspeed shutdownImproper Overspeed settingVerify the Overspeed setting with PC configuration software. Confirm that engine’s governor is properly calibrated for its intended use.
Engine starts but shuts down after ‘Oil BypassTM period’ due to low oil/high temp/Aux inputOil/Temp/Auxiliary input wiring improperly connected.Check wiring for proper connections.
Flashing Overspeed LEDSpeed signal improperly connected, missing, or damaged.Check speed signal wiring; replace damaged speed signal source.
Starter or starter solenoid damagedReplace/repair damaged starter or starter solenoid.
Steady Oil LED immediately on start-up, without engine actually cranking or starting.False speed signal being detected by controller. This problem can sometimes occur in installations where there is AC power from inverters near generator output lines connected to the speed signal cable.Install a small step down transformer between the speed sensing wires and the generator output.
Unit does not operate when powered to test modePower leads to unit are reversedConfirm correct wiring for ground and +bat, and re-attempt testing.
Warm-Up Feature appears longer then time settingWarm-Up Feature time setting does not begin until the Oil Bypass Time has expired.Re-adjust Oil Bypass and/or Warm-Up timing.

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.