HomeControllersGSC102-12 Engine

GSC102-12 Engine Controller

The GSC102-12 Engine is a generator-set controller. It is used on generator sets from DynaGen Technologies, including the GSC102-12.

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Generator sets
DynaGen Technologies
Brand

Generator sets using this controller

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DynaGen Technologies GSC102-12

Troubleshooting

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Symptoms & remedies

SymptomCauseRemedy
Annunciation output not workingFault (short or overload) on one of the annunciation outputsCheck wiring for fault. The annunciation outputs do not provide short circuit therefore there may be damage on control board if short is discovered on annunciation output.
Battery Voltage is too lowTo verify low battery, wait 10 to 20 seconds and see if Engine Run light flashes indicating Crank Rest. re-charge battery. Measure battery voltage appearing on AUTO position.
Crank output damaged, not workingCheck wiring and replace controller if necessary
Engine cranks but does not startOut of fuelCheck fuel level, add fuel if necessary
Engine does not crankBattery is low or terminals are dirtyClean terminals and re-charge battery
Engine starts but shuts down after ‘Oil BypassTM period’ due to low oil/high tempOil/Temp input wiring improperly connected.Check wiring for proper connections. Disconnect oil pressure and engine temperature wires and confirm the switches are open during normal engine operation.
Generator overloaded while runningTurn off loads and restart generator
Solid oil LED immediately on start-up, without engine actually cranking or starting.False Speed Signal being detected by controller. This problem can sometimes occur in installations where there is AC power from inverters near generator output lines connected to the speed signal wires. Install a small step down transformer between the speed sensing wires and the generator output. If the neutral from the generator output is not grounded, attach it to ground
Starter or starter solenoid damagedReplace/repair damaged starter or starter solenoid.
Underspeed failure LED onSpeed signal improperly connected, missing, or damaged.Check speed signal wiring; replace damaged speed signal source.
Unit does not operate when powered to Test modePower leads to unit are reversedConfirm correct wiring for ground and (+)battery and re-attempt testing.

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.