Home›Controllers›Engine Monitor Printed Circuit Plug-in Modules

Engine Monitor Printed Circuit Plug-in Modules Controller

The Engine Monitor Printed Circuit Plug-in Modules is a generator-set controller. It is used on generator sets from Cummins/Onan, including the DYH 250 kW Series.

1
Generator sets
Cummins/Onan
Brand
250–250 kW
Power range
Diesel
Fuel

Generator sets using this controller

1

Engines paired with this controller

1

Troubleshooting

10

Symptoms & remedies

SymptomCauseRemedy
Engine runs, shuts down and cranks for 75-seconds; cranking cycle stops; fault lamp lightsFuel supplyCheck fuel supply.
Engine runs, shuts down, cranks for 75-seconds, cranking cycle stops, overcrank light ONFuel supplyCheck fuel supply.
Engine stops cranking and fault lamp lights, after cranking approximately 75 secondsSee engine service manual for troubleshooting fuel system; After correcting problem, reset engine monitor relay by placing Run-Stop/Reset-Remote switch to Stop/Reset, then back to the required running position.
Fault lamp lights and engine shuts down after running for a periodOil level (engine will shut down if sensor is closed)Check oil level.
Fault lamp lights immediately after engine startsOverspeed condition as engine startsCheck for overspeed condition as engine starts.
Fault lamp lights, no fault existsTo check a no-fault condition, disconnect leads from TB11 terminals 29, 30 and 31; If fault lamp lights with leads disconnected, replace engine monitor board; Reconnect leads.
High engine temperature shutdownCoolant levelCheck coolant level; replenish if necessary.
Low oil pressure shutdownOil levelCheck oil level; replenish if necessary.
Overcrank fault lamp lights and engine stops cranking after approximately 75-secondsSee engine service manual for troubleshooting fuel system; After correcting fault, reset engine monitor relay by placing Run-Stop/Reset-Remote switch to Stop/Reset position, depressing Reset button, then to the required running position.
Overspeed shutdownGovernor and throttle linkagesCheck governor and throttle linkages for fr[eedom of movement].

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.