DL3 Controller

The DL3 is a generator-set controller. It is used on generator sets from Cummins/Onan, including the DL3.

1
Generator sets
Cummins/Onan
Brand

Generator sets using this controller

1
Cummins/Onan DL3

Engines paired with this controller

1

Troubleshooting

6

Symptoms & remedies

SymptomCauseRemedy
Engine cranks but does not startK1 fuel solenoid does not energize when S11 is in Start positionCheck B+ circuit through K14 to K1; check relay K14 per Checkout [E]; check K1 fuel solenoid per Checkout [F]
Engine does not crankBattery deadCheck battery per Checkout [A] and recharge or replace; check battery charger operation
Engine starts but stops after running several secondsFault condition indicated by fault breaker CB12 on control panelCheck for a possible fault condition; if none, check fault monitors S1, S2 and fault breaker CB12 for proper wiring
No AC output voltage at rated engine RPMLoad circuit breakers open or badClose circuit breakers, or replace if bad
Output voltage too high, too low, or unstableEngine not running stable and at correct r/minSet r/min per instructions in appropriate engine manual
Unbalanced generator output voltageOutput still unbalanced with load removed at generator terminalsCheck for correct grounding of generator and load

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.